工程设计学报
工程設計學報
공정설계학보
JOURNAL OF ENGINEERING DESIGN
2014年
1期
56-61
,共6页
李晓豁%刘藏泽%孟冉%吴云
李曉豁%劉藏澤%孟冉%吳雲
리효활%류장택%맹염%오운
移动式破碎机%多体动力学%随机载荷%响应
移動式破碎機%多體動力學%隨機載荷%響應
이동식파쇄궤%다체동역학%수궤재하%향응
mobile crusher%multi-body dynamics%random load%response
为了研究井下移动式破碎机在破碎头受随机载荷作用下垂直方向的振动特性、探究其工作可靠性低的原因,通过假设与简化,根据多体动力学理论,建立了其动力学模型和垂直方向的运动方程,运用虚拟激励法推导了破碎机垂直向振动响应的数学模型.以国产某型井下移动式破碎机为研究对象,分析确定了破碎头冲击岩石时的随机载荷,运用MATLAB语言程序,得到该破碎机在高位时受随机载荷作用下破碎头、支臂与机身在垂直方向的随机振动响应.结果表明:在载荷峰值为375 kN、均值为186 kN、频率为10 Hz的随机激励作用下,该机各部振幅峰值与均值分别为:破碎头:0.0125 m ,0.00725 m ;支臂:0.010 m ,0.00657 m ;机身:0.0061 m ,0.00362 m ,可见各部振动比较剧烈.破碎头振动和波动最大,支臂次之,机身最小,与实际情况相符.当各部件振幅达最大时,破碎头、支臂与机身的低频与固有频率接近,容易发生共振,这是导致机器振动剧烈,引起零部件、元器件失效,使用寿命下降的主要原因.所得结论为改进移动式破碎机设计、采取合理的减振措施、延长破碎机使用寿命提供参考.
為瞭研究井下移動式破碎機在破碎頭受隨機載荷作用下垂直方嚮的振動特性、探究其工作可靠性低的原因,通過假設與簡化,根據多體動力學理論,建立瞭其動力學模型和垂直方嚮的運動方程,運用虛擬激勵法推導瞭破碎機垂直嚮振動響應的數學模型.以國產某型井下移動式破碎機為研究對象,分析確定瞭破碎頭遲擊巖石時的隨機載荷,運用MATLAB語言程序,得到該破碎機在高位時受隨機載荷作用下破碎頭、支臂與機身在垂直方嚮的隨機振動響應.結果錶明:在載荷峰值為375 kN、均值為186 kN、頻率為10 Hz的隨機激勵作用下,該機各部振幅峰值與均值分彆為:破碎頭:0.0125 m ,0.00725 m ;支臂:0.010 m ,0.00657 m ;機身:0.0061 m ,0.00362 m ,可見各部振動比較劇烈.破碎頭振動和波動最大,支臂次之,機身最小,與實際情況相符.噹各部件振幅達最大時,破碎頭、支臂與機身的低頻與固有頻率接近,容易髮生共振,這是導緻機器振動劇烈,引起零部件、元器件失效,使用壽命下降的主要原因.所得結論為改進移動式破碎機設計、採取閤理的減振措施、延長破碎機使用壽命提供參攷.
위료연구정하이동식파쇄궤재파쇄두수수궤재하작용하수직방향적진동특성、탐구기공작가고성저적원인,통과가설여간화,근거다체동역학이론,건립료기동역학모형화수직방향적운동방정,운용허의격려법추도료파쇄궤수직향진동향응적수학모형.이국산모형정하이동식파쇄궤위연구대상,분석학정료파쇄두충격암석시적수궤재하,운용MATLAB어언정서,득도해파쇄궤재고위시수수궤재하작용하파쇄두、지비여궤신재수직방향적수궤진동향응.결과표명:재재하봉치위375 kN、균치위186 kN、빈솔위10 Hz적수궤격려작용하,해궤각부진폭봉치여균치분별위:파쇄두:0.0125 m ,0.00725 m ;지비:0.010 m ,0.00657 m ;궤신:0.0061 m ,0.00362 m ,가견각부진동비교극렬.파쇄두진동화파동최대,지비차지,궤신최소,여실제정황상부.당각부건진폭체최대시,파쇄두、지비여궤신적저빈여고유빈솔접근,용역발생공진,저시도치궤기진동극렬,인기령부건、원기건실효,사용수명하강적주요원인.소득결론위개진이동식파쇄궤설계、채취합리적감진조시、연장파쇄궤사용수명제공삼고.
In order to explore the vertical vibration characteristics of an underground mobile crusher and reasons of its low working reliability under a random load ,the dynamic models and motion equations in vertical direction were built according to the theory of multi-body dynamics and the mathematical model of vertical vibration response was derived based on the pseudo excita-tion method by some hypothesis and simplification .Taking a domestic underground mobile crush-er as an example ,random load on the head of the crusher impacting rocks was determined .By u-sing MATLAB ,the random vibration response of the crusher head ,arm and body under the ac-tion of random load in high stand conditions were obtained .The results show that under the ac-tion of random excitation w hose peak load is 375 kN ,mean load is 186 kN ,and frequency is 10 Hz ,the peak/mean amplitudes of the machine parts are :crusher head 0.012 5 m/0.007 25 m ;arm 0.010 m/0.006 57 m ;body 0.006 1 m/0.003 62 m .The vibration of every part is violent and the degree of vibration and volatility are ordered from maximum to minimum as follows :the crush head ,the arm ,the body .And this is consistent with the actual situation .At the maximum amplitudes of every part ,the low frequency of crusher head ,arm and body are close to the natu-ral frequency and it is easy to occur resonance w hich is the main reason leading machine vibration , leading the machine part failure ,and reducing the service life .T he results offer reference to im-prove mobile breaker design ,take reasonable vibration reduction measures ,and prolong the ma-chine service life .