工程设计学报
工程設計學報
공정설계학보
JOURNAL OF ENGINEERING DESIGN
2014年
1期
38-42,50
,共6页
陈永亮%韩瑶%刘谱%黄金%包能胜%顾佩华
陳永亮%韓瑤%劉譜%黃金%包能勝%顧珮華
진영량%한요%류보%황금%포능성%고패화
无溶剂涂布%机电耦合建模%耦合定速比控制%联合仿真
無溶劑塗佈%機電耦閤建模%耦閤定速比控製%聯閤倣真
무용제도포%궤전우합건모%우합정속비공제%연합방진
solventless coating%mechatronic coupling modeling%cross-coupling constant ratio con-trol%co-simulation
针对五辊式无溶剂涂布头多辊速比控制精度设计需求,提出了基于多电机协调控制的机电耦合建模及设计方法.设计一种交叉耦合定速比控制算法,即通过3个独立的补偿速度P ID控制器分别实现3个同步电机对其中三辊速度期望均值的动态输出特性的实时跟踪控制,从而实现涂布辊、橡胶转移辊及计量辊的精确定速比控制.以400 m m规格的涂布试验机为应用实例的涂布头系统仿真分析结果表明:控制方法具有鲁棒性和快速跟踪性,控制系统抗干扰能力强、可靠性好;在五辊负载时变的情况下,各速度比误差率在0.4s之内降低在5%之下,在2s之后各速度比误差率均小于0.6%,系统稳定运转,且无明显跳动.
針對五輥式無溶劑塗佈頭多輥速比控製精度設計需求,提齣瞭基于多電機協調控製的機電耦閤建模及設計方法.設計一種交扠耦閤定速比控製算法,即通過3箇獨立的補償速度P ID控製器分彆實現3箇同步電機對其中三輥速度期望均值的動態輸齣特性的實時跟蹤控製,從而實現塗佈輥、橡膠轉移輥及計量輥的精確定速比控製.以400 m m規格的塗佈試驗機為應用實例的塗佈頭繫統倣真分析結果錶明:控製方法具有魯棒性和快速跟蹤性,控製繫統抗榦擾能力彊、可靠性好;在五輥負載時變的情況下,各速度比誤差率在0.4s之內降低在5%之下,在2s之後各速度比誤差率均小于0.6%,繫統穩定運轉,且無明顯跳動.
침대오곤식무용제도포두다곤속비공제정도설계수구,제출료기우다전궤협조공제적궤전우합건모급설계방법.설계일충교차우합정속비공제산법,즉통과3개독립적보상속도P ID공제기분별실현3개동보전궤대기중삼곤속도기망균치적동태수출특성적실시근종공제,종이실현도포곤、상효전이곤급계량곤적정학정속비공제.이400 m m규격적도포시험궤위응용실례적도포두계통방진분석결과표명:공제방법구유로봉성화쾌속근종성,공제계통항간우능력강、가고성호;재오곤부재시변적정황하,각속도비오차솔재0.4s지내강저재5%지하,재2s지후각속도비오차솔균소우0.6%,계통은정운전,차무명현도동.
Aiming at improving the precision of five-rollers solventless coating machine ,the multi-motor coordination control based on the mechatronic coupling modeling and design method was established .A cross-coupling constant ratio adaptive control algorithm was designed ,in which three of rollers were controlled by three individual permanent magnet synchronous motors (PMSMs) and the system velocity dynamic and static output of each motor was tracked in real-time tracks respectively with three independent constant ratio compensation feed forward velocity PID controllers .The above method was applied to a 400 mm width coating .The simulation of the coating system showes that this strategy improves the control accuracy :the accuracy of velocity ratio reach 5% within 0.4 s ,and reach 0.6% within 2 s .It also validates the rationality ,effective-ness and robustness of the designed control strategy .