农业工程学报
農業工程學報
농업공정학보
2014年
5期
36-41
,共6页
马云海%马圣胜%贾洪雷%刘玉成%彭杰%高知辉
馬雲海%馬聖勝%賈洪雷%劉玉成%彭傑%高知輝
마운해%마골성%가홍뢰%류옥성%팽걸%고지휘
农业机械%仿生%试验%开沟器%减黏降阻%非光滑表面
農業機械%倣生%試驗%開溝器%減黏降阻%非光滑錶麵
농업궤계%방생%시험%개구기%감점강조%비광활표면
agricultural machinery%bionic%experiments%opener%reducing adhesion and resistance%non-smooth surface
针对现有普通开沟器在工作过程中易粘土、阻力大等问题,提出一种仿生波纹形开沟器。该仿生开沟器依据土壤动物与生俱来的减黏脱土特性和超高分子量聚乙烯优异的减黏性能,在原有普通开沟器基础上进行设计制造。该文通过田间试验,将牵引阻力设为试验指标,使用正交设计检验仿生开沟器相对于普通开沟器减黏降阻的效果和探究仿生开沟器非光滑表面形态的减黏降阻机理。试验表明,仿生开沟器减黏降阻的效果高于普通开沟器9%左右;入土深度是影响开沟器牵引阻力的主要因素,其次是土壤湿度,工作速度影响最小;通过3因素4水平正交组合试验得出使用仿生开沟器的最优条件:土壤湿度达到16.3%,入土深度有6 cm,工作速度为1.8 km/h。仿生波纹形开沟器具有良好的减黏降阻效果,为后续的仿生开沟器或其他触土部件研究提供参考。
針對現有普通開溝器在工作過程中易粘土、阻力大等問題,提齣一種倣生波紋形開溝器。該倣生開溝器依據土壤動物與生俱來的減黏脫土特性和超高分子量聚乙烯優異的減黏性能,在原有普通開溝器基礎上進行設計製造。該文通過田間試驗,將牽引阻力設為試驗指標,使用正交設計檢驗倣生開溝器相對于普通開溝器減黏降阻的效果和探究倣生開溝器非光滑錶麵形態的減黏降阻機理。試驗錶明,倣生開溝器減黏降阻的效果高于普通開溝器9%左右;入土深度是影響開溝器牽引阻力的主要因素,其次是土壤濕度,工作速度影響最小;通過3因素4水平正交組閤試驗得齣使用倣生開溝器的最優條件:土壤濕度達到16.3%,入土深度有6 cm,工作速度為1.8 km/h。倣生波紋形開溝器具有良好的減黏降阻效果,為後續的倣生開溝器或其他觸土部件研究提供參攷。
침대현유보통개구기재공작과정중역점토、조력대등문제,제출일충방생파문형개구기。해방생개구기의거토양동물여생구래적감점탈토특성화초고분자량취을희우이적감점성능,재원유보통개구기기출상진행설계제조。해문통과전간시험,장견인조력설위시험지표,사용정교설계검험방생개구기상대우보통개구기감점강조적효과화탐구방생개구기비광활표면형태적감점강조궤리。시험표명,방생개구기감점강조적효과고우보통개구기9%좌우;입토심도시영향개구기견인조력적주요인소,기차시토양습도,공작속도영향최소;통과3인소4수평정교조합시험득출사용방생개구기적최우조건:토양습도체도16.3%,입토심도유6 cm,공작속도위1.8 km/h。방생파문형개구기구유량호적감점강조효과,위후속적방생개구기혹기타촉토부건연구제공삼고。
Traditional furrow openers are lack of the ability of reducing resistance and clay adhesion. Hence, a kind of new bionic opener was designed and manufactured here based on characteristics of adhesion and resistance reduction of soil animals and ultra-high molecular weight polyethylene. Its tractive resistance was tested and compared with that of a traditional opener in an orthogonal (three factor and four level) designed field experiment in order to study the viscosity drag reduction mechanism of the bionic opener with non-smooth surface. Experimental results showed that clay adhesion on the traditional opener was not found when soil humidity was less than 16.3%, but obvious when soil humidity was more than 20.8%, while the adhesion on the bionic opener was little regardless of soil humidity. The tractive resistance of the bionic opener increased with increasing soil humidity when soil humidity was in a certain range. It was apparent that the traction resistance was mainly affected by the trenching depth, the soil humidity, and the forward velocity. Based on the related theory, the only velocity magnitude changes and the tractive resistance should be unaffected when the tractor is in a state of uniform motion. The impact of forward velocity on traction resistance and clay adhesion might because a number of conditions could not be completely controlled during the field test. In conclusion, the bionic opener was better in reducing adhesion and resistance than the traditional openers probably because:1) the contact area with soil was smaller in the former than in the latter;2) the former had corrugated non-smooth shape, which could form a cavity when contacting with the soil, result in a higher normal adhesion than tangential adhesion, destroying the adhesion interface and reducing the resistance; and 3) the former could cause larger stress fluctuation than the latter, and the fluctuation could partly destroy the continuity of the soil so that the barricade blocking and compaction were not easily formed. Furthermore, the bionic opener could work best in an optimal condition with soil moisture of 16.3%, the trenching depth of 6 cm and the forward velocity of 1.8 km/h.