农业工程学报
農業工程學報
농업공정학보
2014年
4期
12-17
,共6页
程绍明%王俊%卢志乐%徐台友
程紹明%王俊%盧誌樂%徐檯友
정소명%왕준%로지악%서태우
收割机%甘蔗%优化%设计
收割機%甘蔗%優化%設計
수할궤%감자%우화%설계
harvesters%sugar cane%optimization%design
为满足甘蔗收获作业中减少原料蔗夹杂物,提高原料蔗质量,满足糖厂对机械化收获时原料蔗的进厂要求,该文在分析已有SL-1600型整杆式甘蔗收割机工作时存在问题基础上优化了切割装置、剥叶刷装置,增加了碎叶装置、断尾装置等,形成了新型的4ZL-1型整杆式甘蔗收割机,并进行了对比试验。与SL-1600型整杆式甘蔗收割机相比,4ZL-1型整杆式甘蔗收割机的切茬合格率提高了5.9个百分点、宿根破头率降低了6.3个百分点、蔗茎合格率提高了3.2个百分点、断尾合格率提高了5.1个百分点、总损失率降低了2.6个百分点、未剥净率提高了3.0个百分点。切割刀上增加了扶接板,减少破头率;设计了碎叶装置,让甘蔗先碎叶后剥叶,提高了剥叶效果;增设了断尾装置,解决了以前甘蔗高度不一、切尾损失多的问题。
為滿足甘蔗收穫作業中減少原料蔗夾雜物,提高原料蔗質量,滿足糖廠對機械化收穫時原料蔗的進廠要求,該文在分析已有SL-1600型整桿式甘蔗收割機工作時存在問題基礎上優化瞭切割裝置、剝葉刷裝置,增加瞭碎葉裝置、斷尾裝置等,形成瞭新型的4ZL-1型整桿式甘蔗收割機,併進行瞭對比試驗。與SL-1600型整桿式甘蔗收割機相比,4ZL-1型整桿式甘蔗收割機的切茬閤格率提高瞭5.9箇百分點、宿根破頭率降低瞭6.3箇百分點、蔗莖閤格率提高瞭3.2箇百分點、斷尾閤格率提高瞭5.1箇百分點、總損失率降低瞭2.6箇百分點、未剝淨率提高瞭3.0箇百分點。切割刀上增加瞭扶接闆,減少破頭率;設計瞭碎葉裝置,讓甘蔗先碎葉後剝葉,提高瞭剝葉效果;增設瞭斷尾裝置,解決瞭以前甘蔗高度不一、切尾損失多的問題。
위만족감자수획작업중감소원료자협잡물,제고원료자질량,만족당엄대궤계화수획시원료자적진엄요구,해문재분석이유SL-1600형정간식감자수할궤공작시존재문제기출상우화료절할장치、박협쇄장치,증가료쇄협장치、단미장치등,형성료신형적4ZL-1형정간식감자수할궤,병진행료대비시험。여SL-1600형정간식감자수할궤상비,4ZL-1형정간식감자수할궤적절치합격솔제고료5.9개백분점、숙근파두솔강저료6.3개백분점、자경합격솔제고료3.2개백분점、단미합격솔제고료5.1개백분점、총손실솔강저료2.6개백분점、미박정솔제고료3.0개백분점。절할도상증가료부접판,감소파두솔;설계료쇄협장치,양감자선쇄협후박협,제고료박협효과;증설료단미장치,해결료이전감자고도불일、절미손실다적문제。
In order to reduce the inclusions in raw material and meet the sugar refinery requirements for the quality of raw material, based on the analysis of SL-1600 type whole stalk sugarcane harvester, the sugarcane mechanized harvesting system was revised depending its harvest procedure, such as the installation of cutting, detrashing, crushed leaves and docking. The new type of sugarcane mechanized harvesting system is 4ZL-1, which was optimized on the installation of cutting and leaf peeling, also increased the installation of crushed leaves and docking. According to experiments before (SL-1600) and after the improvement (4ZL-1), the qualification rate of cutting height increased by about 5.9 percent point, the broken head rate decreased by about 6.3 percent point, the qualification rate of stem increased by about 3.2 percent point, the qualification rate of docking increased by about 5.1 percent point, the total loss rate decreased by about 2.6 percent point , and un-detrashing rate increased by about 3.0 percent point . The results showed that the type of 4ZL-1 can reduce broken head rate, stubble loss rate, header loss rate, total loss rate, and can enhance the efficiency of detrashing and adapt to different heights of sugarcane.