化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2012年
5期
981-986
,共6页
耿县如%徐庆%李占勇%宋继田
耿縣如%徐慶%李佔勇%宋繼田
경현여%서경%리점용%송계전
单液滴%冻结过程%数值模拟%方差分析%质量损失
單液滴%凍結過程%數值模擬%方差分析%質量損失
단액적%동결과정%수치모의%방차분석%질량손실
single droplet%freezing process%numerical simulation%variance analysis%mass loss ratio
喷雾冷冻液滴的冻结过程决定着干燥产品的微结构。本文以单个雾化液滴为研究对象,利用数值模拟的方法研究了液滴大小、气体流速和环境温度3个参数对其冻结过程的影响。结果发现,液滴越大冻结时所需的形核时间和完全固化时间越长,而且冻结过程随着气体流速的增大和环境温度的降低而缩短。通过方差分析发现,液滴大小较气体流速和环境温度对液滴完全固化时间的影响有较显著差异。液滴冷冻过程中,其质量损失率随着液滴大小的增大而略有减小,随着气体流速的增加及环境温度的降低而减小,其中环境温度对液滴质量损失率的影响最大。
噴霧冷凍液滴的凍結過程決定著榦燥產品的微結構。本文以單箇霧化液滴為研究對象,利用數值模擬的方法研究瞭液滴大小、氣體流速和環境溫度3箇參數對其凍結過程的影響。結果髮現,液滴越大凍結時所需的形覈時間和完全固化時間越長,而且凍結過程隨著氣體流速的增大和環境溫度的降低而縮短。通過方差分析髮現,液滴大小較氣體流速和環境溫度對液滴完全固化時間的影響有較顯著差異。液滴冷凍過程中,其質量損失率隨著液滴大小的增大而略有減小,隨著氣體流速的增加及環境溫度的降低而減小,其中環境溫度對液滴質量損失率的影響最大。
분무냉동액적적동결과정결정착간조산품적미결구。본문이단개무화액적위연구대상,이용수치모의적방법연구료액적대소、기체류속화배경온도3개삼수대기동결과정적영향。결과발현,액적월대동결시소수적형핵시간화완전고화시간월장,이차동결과정수착기체류속적증대화배경온도적강저이축단。통과방차분석발현,액적대소교기체류속화배경온도대액적완전고화시간적영향유교현저차이。액적냉동과정중,기질량손실솔수착액적대소적증대이략유감소,수착기체류속적증가급배경온도적강저이감소,기중배경온도대액적질량손실솔적영향최대。
Droplets freezing process by spray freezing leads to their complex microstructures due to the formation of ice crystals within droplets. Numerical simulation was conducted to study the effect of droplet size, gas velocity and environmental temperature on the freezing process for a single droplet. Uniform temperature model was adopted in the simulation of droplet freezing process. The results show that the total solidification time for larger droplet is about 3 orders longer than that for the smaller one. Freezing rate is enhanced as gas velocity increases and environmental temperature decreases. Using variance analysis method, it is fotmd that droplet size, gas velocity and environmental temperature have significant impacts on droplet total solidification time (p=0.0063〉0.05) . During cooling process, the ratio of droplet mass loss due to convection decreases to lesser extent with the increases of droplet size and gas velocity, which is about 2%. Lower environmental temperature, which is an influential parameter, results in lower droplet mass loss ratio.