化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2012年
4期
778-783
,共6页
童聪%李双跃%綦海军%任朝富
童聰%李雙躍%綦海軍%任朝富
동총%리쌍약%기해군%임조부
立磨选粉机%叶片结构%分级区%速度场%速度梯度
立磨選粉機%葉片結構%分級區%速度場%速度梯度
립마선분궤%협편결구%분급구%속도장%속도제도
vertical mill classifier%blade structure%grading zone%velocity field%velocity gradient
立磨选粉机分级区速度场是影响其分级性能的主要因素之一,其机内气固两相流为非理想流体。本文应用流体力学流体黏滞性与速度梯度原理,分析了速度梯度过大造成选粉机选粉精度和选粉效率下降的机理。通过构建不同叶片结构转笼的立磨选粉机模型,采用Fluent软件模拟分析了立磨选粉机不同叶片结构转笼的分级区速度场中速度流向、速度大小与速度梯度的变化规律。进行了立磨选粉机转笼叶片结构改造试验,试验表明:改造后的Z形叶片结构转笼的立磨选粉机产量在直叶片转笼结构的基础上提高了15 t/h,且0.08 mm颗粒的筛余降低了10%。
立磨選粉機分級區速度場是影響其分級性能的主要因素之一,其機內氣固兩相流為非理想流體。本文應用流體力學流體黏滯性與速度梯度原理,分析瞭速度梯度過大造成選粉機選粉精度和選粉效率下降的機理。通過構建不同葉片結構轉籠的立磨選粉機模型,採用Fluent軟件模擬分析瞭立磨選粉機不同葉片結構轉籠的分級區速度場中速度流嚮、速度大小與速度梯度的變化規律。進行瞭立磨選粉機轉籠葉片結構改造試驗,試驗錶明:改造後的Z形葉片結構轉籠的立磨選粉機產量在直葉片轉籠結構的基礎上提高瞭15 t/h,且0.08 mm顆粒的篩餘降低瞭10%。
립마선분궤분급구속도장시영향기분급성능적주요인소지일,기궤내기고량상류위비이상류체。본문응용류체역학류체점체성여속도제도원리,분석료속도제도과대조성선분궤선분정도화선분효솔하강적궤리。통과구건불동협편결구전롱적립마선분궤모형,채용Fluent연건모의분석료립마선분궤불동협편결구전롱적분급구속도장중속도류향、속도대소여속도제도적변화규률。진행료립마선분궤전롱협편결구개조시험,시험표명:개조후적Z형협편결구전롱적립마선분궤산량재직협편전롱결구적기출상제고료15 t/h,차0.08 mm과립적사여강저료10%。
Velocity field in the grading zone of vertical mill classifier is the main factor affecting the classification performance.Gas-solid two-phase flow in vertical mill classifier is non-ideal fluid.By applying the theory of viscosity and velocity gradient in fluid mechanics,the reason why a big velocity gradient would make a decline on the classification precision and the classification efficiency of a classifier is analyzed.The model of vertical mill classifier with individual rotor blade structure was built,and in which variations in velocity field,including velocity direction,velocity size and velocity gradient in grading zone,are simulated numerically and analyzed through the Fluent software.A test of structural transformation on rotor blade of vertical mill classifier was made.And the test showed that the production of the vertical mill classifier with the Z-blade rotor structure was improved by 15 t/h,and the residue on sieve of 0.08mm particles reduced by 10%,compared to the one with straight blade.