金刚石与磨料磨具工程
金剛石與磨料磨具工程
금강석여마료마구공정
DIAMOND & ABRASIVES ENGINNERING
2014年
3期
52-56
,共5页
宋月贤%李胜蓝%黎清健%郑李娟%王成勇
宋月賢%李勝藍%黎清健%鄭李娟%王成勇
송월현%리성람%려청건%정리연%왕성용
圆光栅玻璃%研磨%抛光%表面粗糙度%平面度
圓光柵玻璃%研磨%拋光%錶麵粗糙度%平麵度
원광책파리%연마%포광%표면조조도%평면도
circular grating glass%lapping%polishing%surface roughness%flatness
用游离磨料对圆光栅玻璃表面进行了研磨抛光实验,讨论了磨粒尺寸、磨料质量分数、加工时间、研磨盘转速、加载压力、抛光垫材料对试件表面粗糙度和材料去除率的影响。研究表明,硬质抛光垫能更好地保持试件的平面度。获得的优化工艺参数组合为:研磨盘转速75 r/min;磨料质量分数10%;研磨液流量10 mL/min;5μm 的 Al2 O 3加载压力0.019 MPa,粗研20 min;1μm 的 Al2 O 3加载压力0.015 MPa,精研20 min;30 nm 的 CeO 2加载压力0.012 MPa,精抛10 min。在该工艺组合下,获得了表面粗糙度值Ra 为3.3 nm、平面度为5μm 的圆光栅玻璃。
用遊離磨料對圓光柵玻璃錶麵進行瞭研磨拋光實驗,討論瞭磨粒呎吋、磨料質量分數、加工時間、研磨盤轉速、加載壓力、拋光墊材料對試件錶麵粗糙度和材料去除率的影響。研究錶明,硬質拋光墊能更好地保持試件的平麵度。穫得的優化工藝參數組閤為:研磨盤轉速75 r/min;磨料質量分數10%;研磨液流量10 mL/min;5μm 的 Al2 O 3加載壓力0.019 MPa,粗研20 min;1μm 的 Al2 O 3加載壓力0.015 MPa,精研20 min;30 nm 的 CeO 2加載壓力0.012 MPa,精拋10 min。在該工藝組閤下,穫得瞭錶麵粗糙度值Ra 為3.3 nm、平麵度為5μm 的圓光柵玻璃。
용유리마료대원광책파리표면진행료연마포광실험,토론료마립척촌、마료질량분수、가공시간、연마반전속、가재압력、포광점재료대시건표면조조도화재료거제솔적영향。연구표명,경질포광점능경호지보지시건적평면도。획득적우화공예삼수조합위:연마반전속75 r/min;마료질량분수10%;연마액류량10 mL/min;5μm 적 Al2 O 3가재압력0.019 MPa,조연20 min;1μm 적 Al2 O 3가재압력0.015 MPa,정연20 min;30 nm 적 CeO 2가재압력0.012 MPa,정포10 min。재해공예조합하,획득료표면조조도치Ra 위3.3 nm、평면도위5μm 적원광책파리。
Free abrasive was used to lap and polish the circular grating glass,and the influence of process parameters,namely abrasive size,concentration of lapping liquid,processing time,plate speed,working pleasure,polishing pad material,on the surface quality and machining efficiency were discussed.Results showed that the hard polishing pad was better for the flatness of the glass.The optimized parameters are as follows:rotating speed 75 r/min,slurry concentration 10wt%,slurry flow 10 mL/min,5 μm Al2 O3 for rough lapping(20 min,0.019 MPa),1 μm Al2 O3 for finishing(20 min,0.015 MPa),30 nm CeO2 for polishing(10 min,0.012 MPa).The surface roughness of the glass could reach R a 3.3 nm and the flatness reached 5 μm.