中国有色金属学报
中國有色金屬學報
중국유색금속학보
THE CHINESE JOURNAL OF NONFERROUS METALS
2014年
6期
1434-1440
,共7页
吴志刚%胡锐%高中堂%张铁邦%李金山
吳誌剛%鬍銳%高中堂%張鐵邦%李金山
오지강%호예%고중당%장철방%리금산
Ni-Cr-W高温合金%近液相线铸造%熔体处理%有限元模拟
Ni-Cr-W高溫閤金%近液相線鑄造%鎔體處理%有限元模擬
Ni-Cr-W고온합금%근액상선주조%용체처리%유한원모의
Ni-Cr-W superalloy%near liquidus casting%melt treatment%finite element simulation
采用电磁场近液相线处理工艺对Ni-Cr-W高温合金熔体进行处理,然后浇铸,可获得整体均匀细小等轴晶铸锭。建立不同质量Ni-20Cr-18W高温合金熔体电磁场近液相线熔体处理温度场有限元模型,分析电流频率和加热功率等感应加热工艺参数及合金质量对熔体温度场分布的影响。给出了一定质量的合金熔体整体均匀保温在液相线附近时所对应的最优工艺参数,得到了熔体质量与对应的最优加热功率间的经验关系式。最优电流频率为200 Hz。研究结果可为优化高温合金近液相线熔体处理工艺参数提供依据。
採用電磁場近液相線處理工藝對Ni-Cr-W高溫閤金鎔體進行處理,然後澆鑄,可穫得整體均勻細小等軸晶鑄錠。建立不同質量Ni-20Cr-18W高溫閤金鎔體電磁場近液相線鎔體處理溫度場有限元模型,分析電流頻率和加熱功率等感應加熱工藝參數及閤金質量對鎔體溫度場分佈的影響。給齣瞭一定質量的閤金鎔體整體均勻保溫在液相線附近時所對應的最優工藝參數,得到瞭鎔體質量與對應的最優加熱功率間的經驗關繫式。最優電流頻率為200 Hz。研究結果可為優化高溫閤金近液相線鎔體處理工藝參數提供依據。
채용전자장근액상선처리공예대Ni-Cr-W고온합금용체진행처리,연후요주,가획득정체균균세소등축정주정。건립불동질량Ni-20Cr-18W고온합금용체전자장근액상선용체처리온도장유한원모형,분석전류빈솔화가열공솔등감응가열공예삼수급합금질량대용체온도장분포적영향。급출료일정질량적합금용체정체균균보온재액상선부근시소대응적최우공예삼수,득도료용체질량여대응적최우가열공솔간적경험관계식。최우전류빈솔위200 Hz。연구결과가위우화고온합금근액상선용체처리공예삼수제공의거。
When the Ni-Cr-W superalloy melt was held at near liquidus under electromagnetic field and poured into ingot molds, some ingots with uniform fine equiaxed grains can be obtained. The finite element models of temperature field about different masses of Ni-20Cr-18W superalloy melts treated by induction electromagnetic field were established. The effects of the induction melting process parameters such as current frequency, heating power and the mass of the superalloy melt on the distribution of melt temperature field were investigated. The optimal parameters for holding a certain mass of superalloy melt at near liquidus were obtained. An empirical formula of relationship between the mass of superalloys and optimal heating power was established. The optimal current frequency is 200 Hz. The research results provide a useful support for optimizing the induction melting process parameters for near liquidus melt treatment.