润滑与密封
潤滑與密封
윤활여밀봉
LUBRICATION ENGINEERING
2014年
2期
27-31,37
,共6页
何星%王宪成%李奇%刘信生
何星%王憲成%李奇%劉信生
하성%왕헌성%리기%류신생
柴油机%缸套-活塞环%动载荷%磨损计算
柴油機%缸套-活塞環%動載荷%磨損計算
시유궤%항투-활새배%동재하%마손계산
diesel engine%cylinder-piston ring%dynamic load%wear calculation
为实现对重型车辆柴油机缸套-活塞环动载荷磨损仿真计算,通过分析柴油机动载荷工况特点及其对磨损的影响,基于稳定载荷及动载荷磨损试件表面形貌SEM分析,提出缸套-活塞环动载荷磨损简化机制。依据响应面拟合的方法和磨损试验数据,建立Archard磨损模型中磨损系数K基于载荷工况参数与形貌特征参数的预测公式,并通过两组动载荷磨损试验对磨损计算模型进行验证,结果表明:表面粗糙度计算误差为5.9%,磨损量计算误差为7.39%,磨损计算模型具有一定精度,能够用于车辆柴油机缸套-活塞环磨损仿真计算。
為實現對重型車輛柴油機缸套-活塞環動載荷磨損倣真計算,通過分析柴油機動載荷工況特點及其對磨損的影響,基于穩定載荷及動載荷磨損試件錶麵形貌SEM分析,提齣缸套-活塞環動載荷磨損簡化機製。依據響應麵擬閤的方法和磨損試驗數據,建立Archard磨損模型中磨損繫數K基于載荷工況參數與形貌特徵參數的預測公式,併通過兩組動載荷磨損試驗對磨損計算模型進行驗證,結果錶明:錶麵粗糙度計算誤差為5.9%,磨損量計算誤差為7.39%,磨損計算模型具有一定精度,能夠用于車輛柴油機缸套-活塞環磨損倣真計算。
위실현대중형차량시유궤항투-활새배동재하마손방진계산,통과분석시유궤동재하공황특점급기대마손적영향,기우은정재하급동재하마손시건표면형모SEM분석,제출항투-활새배동재하마손간화궤제。의거향응면의합적방법화마손시험수거,건립Archard마손모형중마손계수K기우재하공황삼수여형모특정삼수적예측공식,병통과량조동재하마손시험대마손계산모형진행험증,결과표명:표면조조도계산오차위5.9%,마손량계산오차위7.39%,마손계산모형구유일정정도,능구용우차량시유궤항투-활새배마손방진계산。
In order to realize the simulation calculation of the dynamic load wear of heavy vehicle diesel engine cylinder-piston ring,the dynamic load work condition characteristic and its effect on wear of diesel engine were analyzed,based on the wear sample surface topography SEManalysis on the steady load and dynamic load condition,the simplification dynam-ic load abrasion mechanism for cylinder-piston ring was suggested.According to the method of response surface fitting and the wear test data,the predictor formula for the coefficient of wear in the Archard wear model was created based on the loading work condition parameters and the topography characteristic parameters.The wear calculating model was validated by two group dynamic load wear test data.The results show that the calculation error of surface roughness is 5.9%,the cal-culation error of wear extent degree is 7.39%,the wear calculating model is precise and can be used for cylinder-piston ring wear simulation calculation in vehicle engine.