中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2014年
12期
1634-1638
,共5页
宋小春%陈雨%许正望%吴英
宋小春%陳雨%許正望%吳英
송소춘%진우%허정망%오영
储罐底板%漏磁%双目激光定位%运动控制
儲罐底闆%漏磁%雙目激光定位%運動控製
저관저판%루자%쌍목격광정위%운동공제
tank floor%magnetic flux leakage(M FL)%binocular laser positioning%motion control
针对储罐底板现有检测装备自动化程度不高、检测劳动强度大、检测效率低等问题,设计了储罐底板自动化漏磁检测系统。介绍了系统的结构组成,分析了基于双目激光测距的小车自动定位原理。根据储罐底板的结构特征和漏磁检测的特点,规划了检测小车的运动路径,研究了小车运动速度增量式PID 控制算法和小车运动方向差动式控制算法,并进行了实验研究。结果表明,小车能够根据设定的PID 控制参数沿规划路径扫查,小车在直线寻迹时30°方向偏差纠偏时间约为1.7 s ,轨迹跟踪性能良好。
針對儲罐底闆現有檢測裝備自動化程度不高、檢測勞動彊度大、檢測效率低等問題,設計瞭儲罐底闆自動化漏磁檢測繫統。介紹瞭繫統的結構組成,分析瞭基于雙目激光測距的小車自動定位原理。根據儲罐底闆的結構特徵和漏磁檢測的特點,規劃瞭檢測小車的運動路徑,研究瞭小車運動速度增量式PID 控製算法和小車運動方嚮差動式控製算法,併進行瞭實驗研究。結果錶明,小車能夠根據設定的PID 控製參數沿規劃路徑掃查,小車在直線尋跡時30°方嚮偏差糾偏時間約為1.7 s ,軌跡跟蹤性能良好。
침대저관저판현유검측장비자동화정도불고、검측노동강도대、검측효솔저등문제,설계료저관저판자동화루자검측계통。개소료계통적결구조성,분석료기우쌍목격광측거적소차자동정위원리。근거저관저판적결구특정화루자검측적특점,규화료검측소차적운동로경,연구료소차운동속도증량식PID 공제산법화소차운동방향차동식공제산법,병진행료실험연구。결과표명,소차능구근거설정적PID 공제삼수연규화로경소사,소차재직선심적시30°방향편차규편시간약위1.7 s ,궤적근종성능량호。
In order to overcome such disadvantages as the low-level automation ,high labor intensi-ty and low efficiency for the current tank floor testing system ,an automatic M FL inspector for tank floors was developed .And the inspector composition and function modules were introduced ,the auto-matic positioning principle of testing trolley was analyzed based on binocular laser ranging .According to the structural characteristics of tank floors and the technical features of M FL inspection , the planned motion path for floor inspection were presented ,and the differential direction control algo-rithm and the velocity control algorithm based on incremental PID controller were studied .Experi-mental results indicate that the automatic M FL inspector has good performance of trajectory tracking , and can scan the floor well with setting control parameters along the planned path ,and the maximum time of deviation angle rectification is about 1 .7 s .