国防科技大学学报
國防科技大學學報
국방과기대학학보
JOURNAL OF NATIONAL UNIVERSITY OF DEFENSE TECHNOLOGY
2014年
1期
116-123
,共8页
棒料%可调式支撑装置%可调式刃磨装置%MATLAB优化工具箱%非线性多目标优化%四刀双切
棒料%可調式支撐裝置%可調式刃磨裝置%MATLAB優化工具箱%非線性多目標優化%四刀雙切
봉료%가조식지탱장치%가조식인마장치%MATLAB우화공구상%비선성다목표우화%사도쌍절
bar%adjustable grinding device%MATLAB optimization toolbox%nonlinear multi-objective optimization%four-blade and two cutting
针对目前棒料高速动态切割装置支撑半径无法调整,切割精度以及刃磨刀片刃口形状无法控制的缺陷,根据切割装置切割原理,建立了切割模式、刀片数量等切割参数与支撑半径、切割误差的数学模型,并运用曲柄滑块机构设计了新型可调式支撑装置;基于空间齐次坐标变换方法构建了切割刀片刃口形状与切割直径、砂轮安装角度等刃磨参数之间的曲线方程,设计了新型可调式刃磨装置。以刀盘转速、切割误差等作为优化目标,采用MATLAB优化工具箱,对现有双刀双切烟支切割装置的切割和刃磨特性参数进行了非线性多目标优化。根据优化结果,提出了一种新型高速动态跟随切割装置设计方案,该方案采用四刀双切的切割模式。与原装置相比,新装置在切割效率不变的情况下具有更好的切割质量。最后通过仿真验证了该装置的可行性。
針對目前棒料高速動態切割裝置支撐半徑無法調整,切割精度以及刃磨刀片刃口形狀無法控製的缺陷,根據切割裝置切割原理,建立瞭切割模式、刀片數量等切割參數與支撐半徑、切割誤差的數學模型,併運用麯柄滑塊機構設計瞭新型可調式支撐裝置;基于空間齊次坐標變換方法構建瞭切割刀片刃口形狀與切割直徑、砂輪安裝角度等刃磨參數之間的麯線方程,設計瞭新型可調式刃磨裝置。以刀盤轉速、切割誤差等作為優化目標,採用MATLAB優化工具箱,對現有雙刀雙切煙支切割裝置的切割和刃磨特性參數進行瞭非線性多目標優化。根據優化結果,提齣瞭一種新型高速動態跟隨切割裝置設計方案,該方案採用四刀雙切的切割模式。與原裝置相比,新裝置在切割效率不變的情況下具有更好的切割質量。最後通過倣真驗證瞭該裝置的可行性。
침대목전봉료고속동태절할장치지탱반경무법조정,절할정도이급인마도편인구형상무법공제적결함,근거절할장치절할원리,건립료절할모식、도편수량등절할삼수여지탱반경、절할오차적수학모형,병운용곡병활괴궤구설계료신형가조식지탱장치;기우공간제차좌표변환방법구건료절할도편인구형상여절할직경、사륜안장각도등인마삼수지간적곡선방정,설계료신형가조식인마장치。이도반전속、절할오차등작위우화목표,채용MATLAB우화공구상,대현유쌍도쌍절연지절할장치적절할화인마특성삼수진행료비선성다목표우화。근거우화결과,제출료일충신형고속동태근수절할장치설계방안,해방안채용사도쌍절적절할모식。여원장치상비,신장치재절할효솔불변적정황하구유경호적절할질량。최후통과방진험증료해장치적가행성。
According to the insufficiencies of inability to adjust supporting radius and control cutting precision and shape of cutting blade in existing high-speed and dynamic cutting device of bar,the mathematical model between supporting radius,cutting error and cutting parameters such as cutting mode,number of blades and so on were established based on the analysis of cutting principle,and new adjustable support device was designed using slider-crank mechanism.The curvilinear equation between the shape of cutting blade and grinding parameters such as cutting diameter and installing angle of grinding wheel was built by means of homogeneous coordinate transformation,then a new adjustable grinding device was designed. The speed of cutter,cutting error and other parameters were selected as optimization objects,the nonlinear multi-objective optimization of parameters of the two-blade and two-cutting cigarette cutting device was achieved by using the Matlab optimization toolbox.The project of new high-speed and dynamic following cutting device of bar was proposed,and the new device adopts the cut mode of four-blade and two-cutting.It is found that it has better cutting performance and cutting quality when the cutting efficiency is constant,and the device proves possible after simulation.