橡胶科技
橡膠科技
상효과기
Rubber Science and Technology
2014年
3期
5-11
,共7页
刘丽%张仁广%刘婧%韩帮阔%高巍
劉麗%張仁廣%劉婧%韓幫闊%高巍
류려%장인엄%류청%한방활%고외
串联密炼机组%上位机%下位机%转子%压砣%白炭黑胶料
串聯密煉機組%上位機%下位機%轉子%壓砣%白炭黑膠料
천련밀련궤조%상위궤%하위궤%전자%압타%백탄흑효료
mixer group in tandem arrangement%top mixer%lower mixer%rotor%ram%silica filled compound
介绍串联密炼机组的研发和应用概况。串联密炼机组由带压砣的上位机与不带压砣的大容量下位机组成,上位机采用低温转子,下位机采用啮合型转子。串联密炼机组可以实现从原材料投入到终炼胶产出连续一步完成,尤其适用于白炭黑用量大的胶料混炼,可提高混炼质量和生产效率,降低混炼能耗。大连橡胶塑料机械股份有限公司串联密炼机组的结构设计重点:密炼室和转子、传动系统、液压式压砣、冷却系统和过渡翻板门等;系统控制要点:密炼室温度和冷却效果、转子无级调速和压砣位置无级调整等。
介紹串聯密煉機組的研髮和應用概況。串聯密煉機組由帶壓砣的上位機與不帶壓砣的大容量下位機組成,上位機採用低溫轉子,下位機採用齧閤型轉子。串聯密煉機組可以實現從原材料投入到終煉膠產齣連續一步完成,尤其適用于白炭黑用量大的膠料混煉,可提高混煉質量和生產效率,降低混煉能耗。大連橡膠塑料機械股份有限公司串聯密煉機組的結構設計重點:密煉室和轉子、傳動繫統、液壓式壓砣、冷卻繫統和過渡翻闆門等;繫統控製要點:密煉室溫度和冷卻效果、轉子無級調速和壓砣位置無級調整等。
개소천련밀련궤조적연발화응용개황。천련밀련궤조유대압타적상위궤여불대압타적대용량하위궤조성,상위궤채용저온전자,하위궤채용교합형전자。천련밀련궤조가이실현종원재료투입도종련효산출련속일보완성,우기괄용우백탄흑용량대적효료혼련,가제고혼련질량화생산효솔,강저혼련능모。대련상효소료궤계고빈유한공사천련밀련궤조적결구설계중점:밀련실화전자、전동계통、액압식압타、냉각계통화과도번판문등;계통공제요점:밀련실온도화냉각효과、전자무급조속화압타위치무급조정등。
This paper introduces the development and application of mixer group in tandem arrangement. The tandem process works with a combination unit consisting of a ram mixer and a ramless mixer below it. The top ram mixer has low temperature rotors, while the lower mixer has intermeshing rotors. The masterbatch passes from the primary mixer into the tandem mixer below, where it is cooled and ifnish-mixed continuously. It is then emptied into a two-roll mill or a dump extruder and processed in the normal way. The process is suitable for the rubber compounding with large amount of silica, very effective to improve the mixing quality and production efifciency, and reduce the energy consumption. The key designs are mixing chamber, rotors, transmission system, hydraulic ram system, cooling system, discharge flap and chute. Key control points of the process are temperature of the mixing chamber, cooling efifciency, rotor speed (stepless adjustment) and ram position.