失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
1期
43-47
,共5页
董唯莉%付金鹏%张浩%张俊生%康凯
董唯莉%付金鵬%張浩%張俊生%康凱
동유리%부금붕%장호%장준생%강개
螺栓%不锈钢%热处理%应力腐蚀
螺栓%不鏽鋼%熱處理%應力腐蝕
라전%불수강%열처리%응력부식
bolt%stainless steel%heat treatment%stress corrosion
飞机在飞行一段时间后,输油管卡箍上的螺栓发生断裂。通过宏观检查、基体材料化学成分分析、断口宏观微观分析、能谱分析、硬度测试和金相检验等方法对断裂螺栓进行了分析。结果表明:螺栓的断裂性质为应力腐蚀;环境介质和工作应力的共同作用,使螺栓在应力集中的T型连接处产生应力腐蚀断裂;未按要求状态进行最终热处理导致螺栓组织异常、硬度偏高,从而增加了螺栓的应力腐蚀敏感性,对断裂的发生起到了促进作用。
飛機在飛行一段時間後,輸油管卡箍上的螺栓髮生斷裂。通過宏觀檢查、基體材料化學成分分析、斷口宏觀微觀分析、能譜分析、硬度測試和金相檢驗等方法對斷裂螺栓進行瞭分析。結果錶明:螺栓的斷裂性質為應力腐蝕;環境介質和工作應力的共同作用,使螺栓在應力集中的T型連接處產生應力腐蝕斷裂;未按要求狀態進行最終熱處理導緻螺栓組織異常、硬度偏高,從而增加瞭螺栓的應力腐蝕敏感性,對斷裂的髮生起到瞭促進作用。
비궤재비행일단시간후,수유관잡고상적라전발생단렬。통과굉관검사、기체재료화학성분분석、단구굉관미관분석、능보분석、경도측시화금상검험등방법대단렬라전진행료분석。결과표명:라전적단렬성질위응력부식;배경개질화공작응력적공동작용,사라전재응력집중적T형련접처산생응력부식단렬;미안요구상태진행최종열처리도치라전조직이상、경도편고,종이증가료라전적응력부식민감성,대단렬적발생기도료촉진작용。
A stainless steel bolt of the clamp of an aircraft oil pipeline fractured after serving for a while. The failure mode and cause of the bolt were analyzed by macro and micro observation, chemical composition analysis, energy spectrum analysis. hardness testing and metallographic examination. The results show that the fracture mode of the bolt is stress corrosion. The co-effect of environmental media and work stress led to the stress corrosion fracture of the bolt at the T root, where stress concentration existed. Improper heat treatment led to abnormal microstructure and high hardness, which increased the susceptibility to stress corrosion and promoted the fracture of the bolt.