失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
1期
20-25
,共6页
吴欣%程耀永%周媛%陈波%叶雷%毛唯
吳訢%程耀永%週媛%陳波%葉雷%毛唯
오흔%정요영%주원%진파%협뢰%모유
高频钎焊%TC4钛合金%WC耐磨层%耐磨性%显微组织
高頻釬銲%TC4鈦閤金%WC耐磨層%耐磨性%顯微組織
고빈천한%TC4태합금%WC내마층%내마성%현미조직
high-frequency induction brazing%TC4 alloy%WC wear-resistant layer%wear-resistance%microstructure
采用高频感应钎焊方法在TC4钛合金试样上制备WC耐磨层,研究了不同配比WC和钛基钎料混料的钎焊工艺性以及耐磨层的耐磨性,同时分析了钎焊热循环对基体组织的影响。结果表明:采用不同配比混合耐磨填料时,随着钎料含量的增加,耐磨层钎焊成形的工艺性更好,在相同工艺下钎焊的耐磨层中缺陷含量越少;随着混合耐磨填料中WC含量的增加,其耐磨性也随之增加。大面积高频感应钎焊耐磨层时,对基体组织影响较大,对基体的组织影响距离为:钎焊一次热循环为2 mm以内,而钎焊热循环2次和3次时则在3 mm以内。
採用高頻感應釬銲方法在TC4鈦閤金試樣上製備WC耐磨層,研究瞭不同配比WC和鈦基釬料混料的釬銲工藝性以及耐磨層的耐磨性,同時分析瞭釬銲熱循環對基體組織的影響。結果錶明:採用不同配比混閤耐磨填料時,隨著釬料含量的增加,耐磨層釬銲成形的工藝性更好,在相同工藝下釬銲的耐磨層中缺陷含量越少;隨著混閤耐磨填料中WC含量的增加,其耐磨性也隨之增加。大麵積高頻感應釬銲耐磨層時,對基體組織影響較大,對基體的組織影響距離為:釬銲一次熱循環為2 mm以內,而釬銲熱循環2次和3次時則在3 mm以內。
채용고빈감응천한방법재TC4태합금시양상제비WC내마층,연구료불동배비WC화태기천료혼료적천한공예성이급내마층적내마성,동시분석료천한열순배대기체조직적영향。결과표명:채용불동배비혼합내마전료시,수착천료함량적증가,내마층천한성형적공예성경호,재상동공예하천한적내마층중결함함량월소;수착혼합내마전료중WC함량적증가,기내마성야수지증가。대면적고빈감응천한내마층시,대기체조직영향교대,대기체적조직영향거리위:천한일차열순배위2 mm이내,이천한열순배2차화3차시칙재3 mm이내。
High-frequency induction brazing was applied to prepare WC wear-resistant layer on TC4. The effect of brazing process on the microstructure of the base metal was studied. And the wear-resistant layer’ s wear resistance with different percentage of WC was also studied. The results show that the brazability was better and the defects in the wear-resistant layer were less with the percentage of the filler metal in the mixture increasing. The wear resistance of the layer increased with the percentage of the WC in the mixture increasing. The times of the brazing circle affected the microstructure. The distance of the near affected zone (HAZ) of base metal was within 2 mm when the circle time of brazing process was one time. When the circle time was 2 or 3, the HAZ of the base metal was in about 3 mm.