失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
1期
6-10
,共5页
苏连成%刘鑫%李小俚%冯文鹏
囌連成%劉鑫%李小俚%馮文鵬
소련성%류흠%리소리%풍문붕
润滑油磨粒监测%故障诊断%特征提取%信号处理
潤滑油磨粒鑑測%故障診斷%特徵提取%信號處理
윤활유마립감측%고장진단%특정제취%신호처리
oil debris monitoring%fault diagnosis%feature extraction%signal processing
掌握润滑油中磨粒的尺寸和浓度信息可以获知设备的润滑状态,从而可以采取针对性的维护措施,预防设备过早失效。本研究以自制的在线润滑油磨粒检测传感器为平台,将油液中铁磁性磨粒经过时产生的电磁扰动转换为相对应的电压信号,并设计硬件电路将此电压信号转化成真有效值信号;同时提出一种基于局部加权回归的平滑滤波算法( LOWESS)对信号进行降噪和特征提取,以在温漂、零漂、电磁干扰等噪声环境下实时获取润滑油中磨粒的尺寸和浓度信息;最后将检测结果与MetalSCAN3110磨粒传感器的结果对比,证明了该方法的可行性。
掌握潤滑油中磨粒的呎吋和濃度信息可以穫知設備的潤滑狀態,從而可以採取針對性的維護措施,預防設備過早失效。本研究以自製的在線潤滑油磨粒檢測傳感器為平檯,將油液中鐵磁性磨粒經過時產生的電磁擾動轉換為相對應的電壓信號,併設計硬件電路將此電壓信號轉化成真有效值信號;同時提齣一種基于跼部加權迴歸的平滑濾波算法( LOWESS)對信號進行降譟和特徵提取,以在溫漂、零漂、電磁榦擾等譟聲環境下實時穫取潤滑油中磨粒的呎吋和濃度信息;最後將檢測結果與MetalSCAN3110磨粒傳感器的結果對比,證明瞭該方法的可行性。
장악윤활유중마립적척촌화농도신식가이획지설비적윤활상태,종이가이채취침대성적유호조시,예방설비과조실효。본연구이자제적재선윤활유마립검측전감기위평태,장유액중철자성마립경과시산생적전자우동전환위상대응적전압신호,병설계경건전로장차전압신호전화성진유효치신호;동시제출일충기우국부가권회귀적평활려파산법( LOWESS)대신호진행강조화특정제취,이재온표、령표、전자간우등조성배경하실시획취윤활유중마립적척촌화농도신식;최후장검측결과여MetalSCAN3110마립전감기적결과대비,증명료해방법적가행성。
The oil debris size and density information can reflect the lubrication condition of the rotating equipments, which can help to take appropriate measures to prevent premature failure. The disturbance generated when the ferromagnetic debris passed through is converted to corresponding voltage signals based on the electromagnetic oil debris sensor and then is transformed into true RMS signal by a hardware circuit. An oil debris online identification algorithm is proposed based on a locally weighted regression scatter plot smoother( LOWESS) to noise reduction and feature extraction in order to obtain the real-time information of the size and density of the ferromagnetic particles in the temperature drift, zero drift, electromagnetic interference and other noise environments. Finally, the feasibility and effectiveness of the proposed method is proved by the contrast between the detected results of the MetalSCAN3110 sensor and our method.