农业工程学报
農業工程學報
농업공정학보
2014年
6期
179-184
,共6页
曹焱鑫%邵丽杰%张欢%寇巍%王晓明%张大雷
曹焱鑫%邵麗傑%張歡%寇巍%王曉明%張大雷
조염흠%소려걸%장환%구외%왕효명%장대뢰
纤维素%秸秆%水解%酶解%预处理
纖維素%秸稈%水解%酶解%預處理
섬유소%갈간%수해%매해%예처리
cellulose%straw%hydrolysis%enzymolysis%pretreatment
为提高纤维素酶解糖化的效率,该文采用超低浓度硫酸水解预处理废弃玉米秸秆。重点考察了不同酸浓度、反应温度、反应时间条件下超低浓度酸水解及后续酶解的总还原糖、葡萄糖及木糖的产率,详细叙述了总还原糖及各种单糖在酸水解及酶解过程中的转化规律,通过正交试验确定酸水解的最佳工况为酸浓度0.1%,反应温度160℃,反应时间55 min,搅拌180 r/min,固液比1∶10。酸水解后进行酶解(酶用量5%,pH值4.6,时间24 h,温度50℃)得到还原糖、葡萄糖、木糖产率分别为56.22%、16.97%、18.83%。通过红外光谱和纤维素分析仪对酸水解和酶解后的残渣进行分析可知,纤维素、半纤维素的转化率分别为88.52%、95.18%,进一步计算还原糖、葡萄糖、木糖的转化率为88.11%、44.86%、72.49%。该方法较大程度避免了还原糖在酸水解过程中的降解,保证了半纤维素还原糖的转化效率,进一步提高了总还原糖的产率,为超低酸水解在燃料乙醇领域提供了新的应用途径。
為提高纖維素酶解糖化的效率,該文採用超低濃度硫痠水解預處理廢棄玉米秸稈。重點攷察瞭不同痠濃度、反應溫度、反應時間條件下超低濃度痠水解及後續酶解的總還原糖、葡萄糖及木糖的產率,詳細敘述瞭總還原糖及各種單糖在痠水解及酶解過程中的轉化規律,通過正交試驗確定痠水解的最佳工況為痠濃度0.1%,反應溫度160℃,反應時間55 min,攪拌180 r/min,固液比1∶10。痠水解後進行酶解(酶用量5%,pH值4.6,時間24 h,溫度50℃)得到還原糖、葡萄糖、木糖產率分彆為56.22%、16.97%、18.83%。通過紅外光譜和纖維素分析儀對痠水解和酶解後的殘渣進行分析可知,纖維素、半纖維素的轉化率分彆為88.52%、95.18%,進一步計算還原糖、葡萄糖、木糖的轉化率為88.11%、44.86%、72.49%。該方法較大程度避免瞭還原糖在痠水解過程中的降解,保證瞭半纖維素還原糖的轉化效率,進一步提高瞭總還原糖的產率,為超低痠水解在燃料乙醇領域提供瞭新的應用途徑。
위제고섬유소매해당화적효솔,해문채용초저농도류산수해예처리폐기옥미갈간。중점고찰료불동산농도、반응온도、반응시간조건하초저농도산수해급후속매해적총환원당、포도당급목당적산솔,상세서술료총환원당급각충단당재산수해급매해과정중적전화규률,통과정교시험학정산수해적최가공황위산농도0.1%,반응온도160℃,반응시간55 min,교반180 r/min,고액비1∶10。산수해후진행매해(매용량5%,pH치4.6,시간24 h,온도50℃)득도환원당、포도당、목당산솔분별위56.22%、16.97%、18.83%。통과홍외광보화섬유소분석의대산수해화매해후적잔사진행분석가지,섬유소、반섬유소적전화솔분별위88.52%、95.18%,진일보계산환원당、포도당、목당적전화솔위88.11%、44.86%、72.49%。해방법교대정도피면료환원당재산수해과정중적강해,보증료반섬유소환원당적전화효솔,진일보제고료총환원당적산솔,위초저산수해재연료을순영역제공료신적응용도경。
Corn straw is one of the most abundant agricultural and forest residues containing cellulose, hemicellulose, and lignin. About 2.24×108 tons of corn straw are produced per year in china, most of which is burned or lost in farmland, and only a small part is used as feed for livestock. Because corn straw is abundant in cellulose, it can be used as a substitute for grain to produce fuel-ethanol, which can be a significant contribution for relieving the crisis of resource and foodstuff shortage. The process of producing fuel-ethanol includes pretreatment, enzymatic hydrolysis, fermentation, and distillation. Cellulose, hemicellulose, and lignin in corn straw form stable polymers, which hardly dissolve in water, dilute acid, dilute alkali, and most organic solutions. Each component interrelates with all the others. Because of the complex configuration, hemicellulose and lignin will hinder the degradation of cellulose. To utilize the cellulose, corn straw must be pretreated. To improve the reduction of sugar yield in corn straw, the hydrolysis method of using extremely low sulfuric acid followed by enzymolysis is employed to treat corn stalk. To investigate the mechanism of reducing sugar conversion in acid hydrolysis and enzymolysis, the yield of totally reduced sugar, glucose and xylose was analyzed with acid hydrolysis followed by enzymolysis under different acid concentrations, temperatures and reaction times. Acid concentrations 0.1%, 160℃, 55 min, 180 r/min, solid-liquid ratio 1:10 was confirmed by orthogonal experiment. Through acid hydrolysis followed by enzymolysis (enzyme 5.0%, pH 4.6, 24 h, 50℃), the yield of totally reduced sugar, glucose, and xylose was 56.22%, 16.97%and 18.83%, respectively. The concentration of totally reduced sugar, glucose, and xylose was 62.46, 18.85 and 20.92 g/L, respectively. After acid hydrolysis and enzymolysis treatment, the corn stalk component was analyzed by infrared spectral and the Van Soest methods. The conversion of cellulose and hemicellulose was 88.52% and 95.18%, respectively. The conversion of totally reduced sugar, glucose, and xylose was 88.11%, 44.86% and 72.49%, respectively. Extremely low acid pretreatment can hydrolyze hemicellulose into monosaccharides and degrade the crystalline structure of cellulose. The pretreated cellulose with high porosity can be hydrolyzed by cellulose efficiently. This method can avoid degradation of monosaccharides, improve reduced sugar yield and increase the conversion efficiency of corn straw cellulose.