红外与激光工程
紅外與激光工程
홍외여격광공정
INFRARED AND LASER ENGINEERING
2014年
9期
2878-2882
,共5页
叶莉华%王文轩%吕聪生%汪海洋%崔一平%杭建军
葉莉華%王文軒%呂聰生%汪海洋%崔一平%杭建軍
협리화%왕문헌%려총생%왕해양%최일평%항건군
激光扫描%共光路成像%光电探测%异物识别
激光掃描%共光路成像%光電探測%異物識彆
격광소묘%공광로성상%광전탐측%이물식별
laser scanning%co-optical path imaging%electro-optical detection%foreign body recognition
相机分拣机常用于食品和非食品分拣,如炸薯条、虾、蔬菜、小吃、棉花、塑料等。但有些看不见的异物(如玻璃)或与产品颜色相同的异物是无法由相机检测到的。而激光扫描系统则可用于检测与产品颜色相同的异物。设计和改进了基于选择性吸收原理的激光分选系统,并对系统进行了高速信号采样实验以及成像实验。在信号采样实验中,系统可以通过选择性吸收分选技术有效识别产品和异物。在成像实验中,选择报纸的标题作为成像样图,调整扫描光斑直径接近0.35 mm,扫描后的数据经由计算机程序转码并成像。实验成像的分辨率为180×43 pixel。成像结果表明,系统可以有效地识别1.5 mm的异物。最后对光学扫描系统进行了分析,发现部分的光信号损失于扫描光的非垂直入射,于是提出了曲线扫描分拣结构用以改进传统分拣系统。
相機分揀機常用于食品和非食品分揀,如炸藷條、蝦、蔬菜、小喫、棉花、塑料等。但有些看不見的異物(如玻璃)或與產品顏色相同的異物是無法由相機檢測到的。而激光掃描繫統則可用于檢測與產品顏色相同的異物。設計和改進瞭基于選擇性吸收原理的激光分選繫統,併對繫統進行瞭高速信號採樣實驗以及成像實驗。在信號採樣實驗中,繫統可以通過選擇性吸收分選技術有效識彆產品和異物。在成像實驗中,選擇報紙的標題作為成像樣圖,調整掃描光斑直徑接近0.35 mm,掃描後的數據經由計算機程序轉碼併成像。實驗成像的分辨率為180×43 pixel。成像結果錶明,繫統可以有效地識彆1.5 mm的異物。最後對光學掃描繫統進行瞭分析,髮現部分的光信號損失于掃描光的非垂直入射,于是提齣瞭麯線掃描分揀結構用以改進傳統分揀繫統。
상궤분간궤상용우식품화비식품분간,여작서조、하、소채、소흘、면화、소료등。단유사간불견적이물(여파리)혹여산품안색상동적이물시무법유상궤검측도적。이격광소묘계통칙가용우검측여산품안색상동적이물。설계화개진료기우선택성흡수원리적격광분선계통,병대계통진행료고속신호채양실험이급성상실험。재신호채양실험중,계통가이통과선택성흡수분선기술유효식별산품화이물。재성상실험중,선택보지적표제작위성상양도,조정소묘광반직경접근0.35 mm,소묘후적수거경유계산궤정서전마병성상。실험성상적분변솔위180×43 pixel。성상결과표명,계통가이유효지식별1.5 mm적이물。최후대광학소묘계통진행료분석,발현부분적광신호손실우소묘광적비수직입사,우시제출료곡선소묘분간결구용이개진전통분간계통。
Camera sorters are used both for food and non-food applications like french fries, shrimps, vegetables, snacks, raw cotton, plastics, etc. But invisible foreign bodies, such as glass, or defects with exactly the same color as the product may not be detected. So the laser scanning system is used for detecting defects when the products and the defects have the same color. A laser sorting system is designed and improved based on the selective absorption principle. And a high-speed signal sampling experiment and a imaging experiment for the system were tested. By the selective absorption sorting technology, both products and foreign bodies were identified efficiently in the signal sampling experiment. The headline in the newspaper was selected as the imaging experimental sample and the diameter of scanning spot was adjusted close to 0.35 mm. The scanning data recorded through computer program was imaged by software. The resolution of the experimental result is 180*43 pixel. Imaging results illustrate that defects (1.5 mm) can be recognized accurately. Finally, after optical scanning system was analyzed, the phenomenon was found that most of the flux was lost due to the non-perpendicular illumination of the sample. A curve scanning sorting structure was proposed for improving traditional sorting system.