中国造船
中國造船
중국조선
SHIPBUILDING OF CHINA
2014年
1期
128-135
,共8页
周宏%蒋志勇%罗宇%罗萍萍
週宏%蔣誌勇%囉宇%囉萍萍
주굉%장지용%라우%라평평
高频感应%高斯热源%角变形
高頻感應%高斯熱源%角變形
고빈감응%고사열원%각변형
high frequency induction%Gaussian heat source%angle distortion
基于高频感应加热原理,建立了船体曲面高频感应弯板成型的圆形高斯加热热源模型。通过不同加热速度下参考点温度的模拟计算值和试验测量值的对比,验证了该热源模型的可靠性。研究了板材厚度及扫描速度等影响因素对弯板成型的影响。结果表明,随着板厚的增加,横向收缩逐渐减小;板材横向角变形主要取决于热输入(加热速度)及板厚(温度差)。对于给定的板厚均存在某个热输入数值(或加热速度),使得角变形最大,另一方面,随着加热速度的增加,平板横向收缩变形逐渐减小;平板横向角变形的变化趋势则比较复杂,试验和数值计算都表明,横向角变形在热源移动速度v=300mm/min时取极值。
基于高頻感應加熱原理,建立瞭船體麯麵高頻感應彎闆成型的圓形高斯加熱熱源模型。通過不同加熱速度下參攷點溫度的模擬計算值和試驗測量值的對比,驗證瞭該熱源模型的可靠性。研究瞭闆材厚度及掃描速度等影響因素對彎闆成型的影響。結果錶明,隨著闆厚的增加,橫嚮收縮逐漸減小;闆材橫嚮角變形主要取決于熱輸入(加熱速度)及闆厚(溫度差)。對于給定的闆厚均存在某箇熱輸入數值(或加熱速度),使得角變形最大,另一方麵,隨著加熱速度的增加,平闆橫嚮收縮變形逐漸減小;平闆橫嚮角變形的變化趨勢則比較複雜,試驗和數值計算都錶明,橫嚮角變形在熱源移動速度v=300mm/min時取極值。
기우고빈감응가열원리,건립료선체곡면고빈감응만판성형적원형고사가열열원모형。통과불동가열속도하삼고점온도적모의계산치화시험측량치적대비,험증료해열원모형적가고성。연구료판재후도급소묘속도등영향인소대만판성형적영향。결과표명,수착판후적증가,횡향수축축점감소;판재횡향각변형주요취결우열수입(가열속도)급판후(온도차)。대우급정적판후균존재모개열수입수치(혹가열속도),사득각변형최대,령일방면,수착가열속도적증가,평판횡향수축변형축점감소;평판횡향각변형적변화추세칙비교복잡,시험화수치계산도표명,횡향각변형재열원이동속도v=300mm/min시취겁치。
Based on the principle of high-frequency induction heating, a circular Gaussian heat source model for circular induction coil is built and applied to hull plate bending. Through a comparison of the temperature on reference points between numerical calculation and experimental measurement under different heating rates, the reliability of this heat source model is verified. Influence of plate thickness and scanning speed on bending forming is investigated. It is shown that lateral contraction decreases gradually with the increase of thickness, while lateral angle of sheet deformation mainly depends on heat input (heating rate) and thickness (temperature difference). For certain thickness, there exists a heat input value (heating rate) which makes the biggest angle distortion. On the other hand, with the increase of heat source movement speed, plate transverse contraction deformation decreases gradually. Variation of flat angle of lateral deformation is more complex, and it is shown by both experiment and calculation that lateral angular distortion reaches a maximum at 300 mm/min of heat source movement speed.