西安工业大学学报
西安工業大學學報
서안공업대학학보
JOURNAL OF XI'AN TECHNOLOGICAL UNIVERSITY
2014年
2期
103-108,112
,共7页
范植坚%穆倩%李清良%范庆明
範植堅%穆倩%李清良%範慶明
범식견%목천%리청량%범경명
闭式整体构件%电解加工%加工流场%异型螺旋型腔%阴极
閉式整體構件%電解加工%加工流場%異型螺鏇型腔%陰極
폐식정체구건%전해가공%가공류장%이형라선형강%음겁
closed integral structure%electrochemical machining (ECM )%processing flow field%helix cavity%cathode
针对闭式整体构件电解加工间隙流场分布不均匀的,基于电解加工间隙流场,设计了阴极过水孔工作端面,比较了不同背压条件下电解加工间隙流场,分析了间隙流场空穴、涡流现象.研究结果表明,通过改变过水孔分的疏密,孔径的大小和形状,增加背压,消除了间隙流场中低流速区域,电解液较低流速区域的速度由0.2397 m/s提升至0.5085 m/s ,减少了空穴和涡流现象的发生,优化了阴极结构.
針對閉式整體構件電解加工間隙流場分佈不均勻的,基于電解加工間隙流場,設計瞭陰極過水孔工作耑麵,比較瞭不同揹壓條件下電解加工間隙流場,分析瞭間隙流場空穴、渦流現象.研究結果錶明,通過改變過水孔分的疏密,孔徑的大小和形狀,增加揹壓,消除瞭間隙流場中低流速區域,電解液較低流速區域的速度由0.2397 m/s提升至0.5085 m/s ,減少瞭空穴和渦流現象的髮生,優化瞭陰極結構.
침대폐식정체구건전해가공간극류장분포불균균적,기우전해가공간극류장,설계료음겁과수공공작단면,비교료불동배압조건하전해가공간극류장,분석료간극류장공혈、와류현상.연구결과표명,통과개변과수공분적소밀,공경적대소화형상,증가배압,소제료간극류장중저류속구역,전해액교저류속구역적속도유0.2397 m/s제승지0.5085 m/s ,감소료공혈화와류현상적발생,우화료음겁결구.
In order to solve the problem of irregular distributing of flow field in electrochemical machining gap of the closed integral structure ,based on the regular distributing of electrochemical machining gap flow field ,a hole working face of cathode is designed ,then the electrochemical machining gap flow field under different back pressure conditions is compared ,and any vortexes or cavities in the gap flow field are examined .The results indicate that by changing the distributions ,sizes ,shapes of these holes and increasing the back pressure ,the low flow velocity area is basically eliminated and the minimum electrolyte flow velocity is increased from 0 .2397m/s to 05085m/s , the occurrence of any vortex and cavity is reduced and the cathode structure is optimized .