工程塑料应用
工程塑料應用
공정소료응용
ENGINEERING PLASTICS APPLICATION
2014年
6期
50-53
,共4页
黄兴元%熊鹏%柳和生%李孟山
黃興元%熊鵬%柳和生%李孟山
황흥원%웅붕%류화생%리맹산
挤出胀大%气辅段长度%T型口模%数值模拟
擠齣脹大%氣輔段長度%T型口模%數值模擬
제출창대%기보단장도%T형구모%수치모의
extrusion swell%gas-assisted length%T-shape die%numerical simulation
用流体有限元分析软件Polyflow对T型口模挤出模型进行模拟,研究了口模内熔体的速度场和压力场,并结合熔体的速度场、压力场,着重分析了气辅段长度对挤出胀大的影响。研究发现,在气辅挤出的气辅段中,熔体的流动速度基本趋于一致;气辅挤出口模内熔体的最大压力远小于普通挤出,熔体内应力更小;当气辅段长度为10~30 mm时,挤出胀大比随气辅段长度的增加大幅度减小,当气辅段长度超过30 mm时,挤出胀大比随气辅段长度增加变化微小且逐渐趋于1。设计口模时,应根据需要设定合理的气辅段长度。
用流體有限元分析軟件Polyflow對T型口模擠齣模型進行模擬,研究瞭口模內鎔體的速度場和壓力場,併結閤鎔體的速度場、壓力場,著重分析瞭氣輔段長度對擠齣脹大的影響。研究髮現,在氣輔擠齣的氣輔段中,鎔體的流動速度基本趨于一緻;氣輔擠齣口模內鎔體的最大壓力遠小于普通擠齣,鎔體內應力更小;噹氣輔段長度為10~30 mm時,擠齣脹大比隨氣輔段長度的增加大幅度減小,噹氣輔段長度超過30 mm時,擠齣脹大比隨氣輔段長度增加變化微小且逐漸趨于1。設計口模時,應根據需要設定閤理的氣輔段長度。
용류체유한원분석연건Polyflow대T형구모제출모형진행모의,연구료구모내용체적속도장화압력장,병결합용체적속도장、압력장,착중분석료기보단장도대제출창대적영향。연구발현,재기보제출적기보단중,용체적류동속도기본추우일치;기보제출구모내용체적최대압력원소우보통제출,용체내응력경소;당기보단장도위10~30 mm시,제출창대비수기보단장도적증가대폭도감소,당기보단장도초과30 mm시,제출창대비수기보단장도증가변화미소차축점추우1。설계구모시,응근거수요설정합리적기보단장도。
T-shape die extrusion model was simulated by fluid finite element analysis software polyflow. The melt velocity field and pressure field in the die was studied,and combined with the melt velocity field and pressure field,the effect of gas-assisted length on extrusion swell was emphatically analyzed. The result show that the melt flow velocity in the gas-assisted section of the gas-assisted extrusion is basic consistent . The maximum pressure in gas-assisted extrusion is far less than that in ordinary extrusion, the internal stress of the melt is smaller. When the gas-assisted length is 10~30 mm,the extrusion swell ratios are reduced greatly as the gas-assisted length increasing. When the gas-assisted length is more than 30 mm,the extrusion swell ratios change little and gradually trended to 1 as the gas-assisted length increasing. Therefore,the gas-assisted length should be set according to the need in die design.