中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2014年
19期
2669-2673
,共5页
杨慧艳%何晓聪%邓成江%曾凯%丁燕芳
楊慧豔%何曉聰%鄧成江%曾凱%丁燕芳
양혜염%하효총%산성강%증개%정연방
压印连接%复合接头%组合顺序%力学性能
壓印連接%複閤接頭%組閤順序%力學性能
압인련접%복합접두%조합순서%역학성능
clinch joining%composite joint%sequence of combination%mechanical property
采用一种新的塑性成形连接方法---压印连接方法来实现铜、铝合金板的连接,通过拉剪实验研究了连接接头的力学性能,并分析了铜、铝合金板的排列顺序对接头拉剪载荷的影响。实验结果表明,对于铜、铝复合接头,铜板在上时接头具有较高的拉剪载荷(3 kN),是铝板在上时拉剪载荷的4.6倍。根据接头失效形式对复合接头进行优化后发现:下层铝板的厚度增大时,接头的拉剪强度略有增大,拉剪过程中的能量吸收明显增大;提高下板材料强度时,接头的拉剪载荷明显增大;铜板作为上板进行压印连接时,失效形式为颈部断裂失效,且接头的拉剪强度较大。
採用一種新的塑性成形連接方法---壓印連接方法來實現銅、鋁閤金闆的連接,通過拉剪實驗研究瞭連接接頭的力學性能,併分析瞭銅、鋁閤金闆的排列順序對接頭拉剪載荷的影響。實驗結果錶明,對于銅、鋁複閤接頭,銅闆在上時接頭具有較高的拉剪載荷(3 kN),是鋁闆在上時拉剪載荷的4.6倍。根據接頭失效形式對複閤接頭進行優化後髮現:下層鋁闆的厚度增大時,接頭的拉剪彊度略有增大,拉剪過程中的能量吸收明顯增大;提高下闆材料彊度時,接頭的拉剪載荷明顯增大;銅闆作為上闆進行壓印連接時,失效形式為頸部斷裂失效,且接頭的拉剪彊度較大。
채용일충신적소성성형련접방법---압인련접방법래실현동、려합금판적련접,통과랍전실험연구료련접접두적역학성능,병분석료동、려합금판적배렬순서대접두랍전재하적영향。실험결과표명,대우동、려복합접두,동판재상시접두구유교고적랍전재하(3 kN),시려판재상시랍전재하적4.6배。근거접두실효형식대복합접두진행우화후발현:하층려판적후도증대시,접두적랍전강도략유증대,랍전과정중적능량흡수명현증대;제고하판재료강도시,접두적랍전재하명현증대;동판작위상판진행압인련접시,실효형식위경부단렬실효,차접두적랍전강도교대。
Clinch was adopted to join Cu and Al alloy sheets.Mechanical performance of the joints was studied based on the lap-shear tests,and the effects of sequence of sheets on the lap-shear load of clinched joint were analyzed at the same time.It can be seen from the experimental results that the clinched joints present higher lap-shear load when the upper sheet is Cu alloy rather than Al alloy. The lap-shear load is about 3 kN,which is 4.6 times of the other one.The optimization for composite joints based on the joint failure modes was carried out.Results show that when the lower sheet thick-ness increases,the energy absorption increases obviously but the lap-shear load slightly.If the lower sheet is displaced by a sheet with higher material strength,lap-shear load of joints increases distinct-l y . A conclusion can be drawn from the joint failure modes that a high joint lap-shear load corresponds to the neck fracture mode.