压力容器
壓力容器
압력용기
2014年
4期
7-12
,共6页
许志倩%闫相祯%杨秀娟%殷晓康%王明达
許誌倩%閆相禎%楊秀娟%慇曉康%王明達
허지천%염상정%양수연%은효강%왕명체
密封性能%泄漏率%非API%套管接头%气密性试验
密封性能%洩漏率%非API%套管接頭%氣密性試驗
밀봉성능%설루솔%비API%투관접두%기밀성시험
sealing performance%leakage rate%non-API%casing connection%gas tightness test
非API套管接头主要通过金属对金属的径向过盈主密封结构,保证气井开采时的井筒内气密性。依据7 in.套管接头尺寸选用锥面对锥面径向主密封结构型式加工试件,通过密封面过盈配合尺寸控制密封预紧力,测试不同密封预紧力下的气体泄漏率;分别采用车削、磨削和研磨工艺加工接触面,对比分析不同表面粗糙度对气密性能影响程度;取径向密封接触宽度范围2.5~25 mm,测试相同密封预紧力和气体压力下,不同接触宽度对应的气体泄漏率。试验测试结果表明,较高的初始接触压力是形成金属对金属密封的必要条件,当接触压力接近2倍材料屈服强度后,随气体压力升高泄漏率曲线近似保持水平,径向金属密封产生稳定气密性能;密封面的表面粗糙度不同,其进入稳定密封状态的快慢程度不同,表面光洁度越高、进入速度越快气密性能越好;径向接触宽度在2.5~10 mm范围内,气体泄漏率随接触宽度增加而显著降低,10 mm以后接触宽度对气密性能影响不大。
非API套管接頭主要通過金屬對金屬的徑嚮過盈主密封結構,保證氣井開採時的井筒內氣密性。依據7 in.套管接頭呎吋選用錐麵對錐麵徑嚮主密封結構型式加工試件,通過密封麵過盈配閤呎吋控製密封預緊力,測試不同密封預緊力下的氣體洩漏率;分彆採用車削、磨削和研磨工藝加工接觸麵,對比分析不同錶麵粗糙度對氣密性能影響程度;取徑嚮密封接觸寬度範圍2.5~25 mm,測試相同密封預緊力和氣體壓力下,不同接觸寬度對應的氣體洩漏率。試驗測試結果錶明,較高的初始接觸壓力是形成金屬對金屬密封的必要條件,噹接觸壓力接近2倍材料屈服彊度後,隨氣體壓力升高洩漏率麯線近似保持水平,徑嚮金屬密封產生穩定氣密性能;密封麵的錶麵粗糙度不同,其進入穩定密封狀態的快慢程度不同,錶麵光潔度越高、進入速度越快氣密性能越好;徑嚮接觸寬度在2.5~10 mm範圍內,氣體洩漏率隨接觸寬度增加而顯著降低,10 mm以後接觸寬度對氣密性能影響不大。
비API투관접두주요통과금속대금속적경향과영주밀봉결구,보증기정개채시적정통내기밀성。의거7 in.투관접두척촌선용추면대추면경향주밀봉결구형식가공시건,통과밀봉면과영배합척촌공제밀봉예긴력,측시불동밀봉예긴력하적기체설루솔;분별채용차삭、마삭화연마공예가공접촉면,대비분석불동표면조조도대기밀성능영향정도;취경향밀봉접촉관도범위2.5~25 mm,측시상동밀봉예긴력화기체압력하,불동접촉관도대응적기체설루솔。시험측시결과표명,교고적초시접촉압력시형성금속대금속밀봉적필요조건,당접촉압력접근2배재료굴복강도후,수기체압력승고설루솔곡선근사보지수평,경향금속밀봉산생은정기밀성능;밀봉면적표면조조도불동,기진입은정밀봉상태적쾌만정도불동,표면광길도월고、진입속도월쾌기밀성능월호;경향접촉관도재2.5~10 mm범위내,기체설루솔수접촉관도증가이현저강저,10 mm이후접촉관도대기밀성능영향불대。
The metal-to -metal radial interference fit construction is the main sealing structure of the non-API casing connection.The sealing performance of the non-API casing connection is guaranteed by the special sealing structure.The main processing parameters of the test specimen are like the 7 inch casing connection.The main structure type is the cone to cone interference fit between two contact inter-faces.The leakage rate was measured in the test under different contact pressure controlling by the sealing surface interference.In order to analyze the sealing performance influencing by the surface roughness,the sealing contact surfaces are processed with turning,grinding and lapping.The leakage rate was measured under different contact width (2.5 ~25 mm)in the same contact and gas pressure.The test results show that the higher initial contact pressure is necessary to air seal.The contact interface has occurred plastic deformation when the contact pressure close to 2 times metal yield strength.In this condition,the leakage rate is unchanged with the increasing of gas pressure,and then the gas sealing performance is in a stable state.The higher surface roughness come into stable sealing state much more quickly and easily comparing to the lower by comparing the gas sealing performance of the different surface roughness.The leakage rate decrease dramatically with the increasing of the contact width (in the range 2.5 ~10 mm),and the effect on the sealing performance comes very small when the contact width more than 10 mm.