石油钻探技术
石油鑽探技術
석유찬탐기술
PETROLEUM DRILLING TECHNIQUES
2014年
3期
95-101
,共7页
王义峰%刘庆龙%刘文庭%高丽萍%孙峰
王義峰%劉慶龍%劉文庭%高麗萍%孫峰
왕의봉%류경룡%류문정%고려평%손봉
自动垂直钻井%伺服控制%闭环控制%井斜控制%安顺1井
自動垂直鑽井%伺服控製%閉環控製%井斜控製%安順1井
자동수직찬정%사복공제%폐배공제%정사공제%안순1정
automatic vertical drilling%servo control%closed-loop control%deviation control%Well Anshun 1
为解决易斜地层中直井钻进的防斜打快问题,实现主动防斜、纠斜控制,开展了捷联式自动垂直钻井工具伺服控制的研究。采用包含位置环、速度环、电流环的三环闭环控制模型,建立了伺服控制系统的硬件结构和软件体系,采用增量式数字PID控制算法,使系统实现快速精确可靠的调节。通过研究电流动态阶跃响应、电机输出轴位置及盘阀工具面角等控制效果,分析了伺服控制系统的动态及稳态特性,最终完成伺服控制系统设计,并投入现场应用。室内试验表明,电机输出轴位置稳态控制精度在0.2°以内,电流环动态阶跃响应时间短于1.2 ms ,电机调速范围0~300 r/min ,表明控制精度较高,动态性能良好,调速范围较宽,能实现实时控制。在安顺1井现场应用时,输出控制的盘阀工具面角与指定的纠斜工具面角最大偏差不超过2°,达到2.8°/100m以上的降斜效果。捷联式自动垂直钻井工具的伺服控制系统能够快速响应并精确控制电机输出轴的位置,实现直井钻井的防斜、纠斜。
為解決易斜地層中直井鑽進的防斜打快問題,實現主動防斜、糾斜控製,開展瞭捷聯式自動垂直鑽井工具伺服控製的研究。採用包含位置環、速度環、電流環的三環閉環控製模型,建立瞭伺服控製繫統的硬件結構和軟件體繫,採用增量式數字PID控製算法,使繫統實現快速精確可靠的調節。通過研究電流動態階躍響應、電機輸齣軸位置及盤閥工具麵角等控製效果,分析瞭伺服控製繫統的動態及穩態特性,最終完成伺服控製繫統設計,併投入現場應用。室內試驗錶明,電機輸齣軸位置穩態控製精度在0.2°以內,電流環動態階躍響應時間短于1.2 ms ,電機調速範圍0~300 r/min ,錶明控製精度較高,動態性能良好,調速範圍較寬,能實現實時控製。在安順1井現場應用時,輸齣控製的盤閥工具麵角與指定的糾斜工具麵角最大偏差不超過2°,達到2.8°/100m以上的降斜效果。捷聯式自動垂直鑽井工具的伺服控製繫統能夠快速響應併精確控製電機輸齣軸的位置,實現直井鑽井的防斜、糾斜。
위해결역사지층중직정찬진적방사타쾌문제,실현주동방사、규사공제,개전료첩련식자동수직찬정공구사복공제적연구。채용포함위치배、속도배、전류배적삼배폐배공제모형,건립료사복공제계통적경건결구화연건체계,채용증량식수자PID공제산법,사계통실현쾌속정학가고적조절。통과연구전류동태계약향응、전궤수출축위치급반벌공구면각등공제효과,분석료사복공제계통적동태급은태특성,최종완성사복공제계통설계,병투입현장응용。실내시험표명,전궤수출축위치은태공제정도재0.2°이내,전류배동태계약향응시간단우1.2 ms ,전궤조속범위0~300 r/min ,표명공제정도교고,동태성능량호,조속범위교관,능실현실시공제。재안순1정현장응용시,수출공제적반벌공구면각여지정적규사공구면각최대편차불초과2°,체도2.8°/100m이상적강사효과。첩련식자동수직찬정공구적사복공제계통능구쾌속향응병정학공제전궤수출축적위치,실현직정찬정적방사、규사。
To solve the problem of deviation control during fast drilling through formations tending to deflec-tion in vertical wells ,and realize the deviation correction and prevention actively ,the research on servo control of the strap-down automatic vertical drilling tool has been carried out .A three-ring closed-loop control model including position loop ,speed loop and current loop was adopted to establish the hardware configuration and software archi-tecture of the servo control system in which the incremental digital PID control law was used to realize the fast and accurate and reliable adjustment to the system .By studying current dynamic step response ,the motor output shaft position and the disc valve tool face angle control effect ,analyzing the dynamic and static characteristics of the servo control system ,the servo control system was ultimately designed then put into field application .Under laboratory conditions ,the static control precision of the motor output shaft position was less than 0.2° ,the dynamic step re-sponse of current loop reached 1.2 ms ,and the velocity adjust range was 0 to 300 r/min .Those results show that the servo-control has high control accuracy ,good dynamic performance and wide adjustment range ,and is able to realize real-time control .In field application in Well Anshun 1 ,the deviation of the output disc valve tool face angle and the input designated restoring tool face angle was less than 2° ,resulting in inclination control of less than 2.8°/100m .The servo control system of the strap-down automatic vertical drilling tool can respond quickly and control the motor output shaft position accurately to realize deviation correction and prevention in ver-tical w ells .