风机技术
風機技術
풍궤기술
COMPRESSOR,BLOWER & FAN TECHNOLOGY
2014年
3期
79-83,92
,共6页
瞿雷%金颖%侯新军%赵志峰%瞿雷%蔡颖
瞿雷%金穎%侯新軍%趙誌峰%瞿雷%蔡穎
구뢰%금영%후신군%조지봉%구뢰%채영
振动突变%远程诊断%油膜振荡%轴流压缩机
振動突變%遠程診斷%油膜振盪%軸流壓縮機
진동돌변%원정진단%유막진탕%축류압축궤
abrupt vibration%remote diagnosis%oil whip%axial compressor
针对某轴流压缩机在运行过程中出现的振动突变故障,利用远程监测系统对比排气侧轴承振动在突变过程中的特征,并结合现场自控系统提供的设备工艺信息,最终确诊该故障由油膜振荡引起。在此基础上,深入分析进、排气侧轴承振动在突变过程中的相互关系,确定消除动静部件摩擦、减小外界扰动力为重点检修方向,避免了盲目提高轴承稳定性以解决油膜振荡故障而带来的不利后果。检修时,通过更换严重松动的静叶O型圈来消除静叶与转子的摩擦、减小扰动力,最终轴流压缩机的振动突变故障彻底消除。
針對某軸流壓縮機在運行過程中齣現的振動突變故障,利用遠程鑑測繫統對比排氣側軸承振動在突變過程中的特徵,併結閤現場自控繫統提供的設備工藝信息,最終確診該故障由油膜振盪引起。在此基礎上,深入分析進、排氣側軸承振動在突變過程中的相互關繫,確定消除動靜部件摩抆、減小外界擾動力為重點檢脩方嚮,避免瞭盲目提高軸承穩定性以解決油膜振盪故障而帶來的不利後果。檢脩時,通過更換嚴重鬆動的靜葉O型圈來消除靜葉與轉子的摩抆、減小擾動力,最終軸流壓縮機的振動突變故障徹底消除。
침대모축류압축궤재운행과정중출현적진동돌변고장,이용원정감측계통대비배기측축승진동재돌변과정중적특정,병결합현장자공계통제공적설비공예신식,최종학진해고장유유막진탕인기。재차기출상,심입분석진、배기측축승진동재돌변과정중적상호관계,학정소제동정부건마찰、감소외계우동력위중점검수방향,피면료맹목제고축승은정성이해결유막진탕고장이대래적불리후과。검수시,통과경환엄중송동적정협O형권래소제정협여전자적마찰、감소우동력,최종축류압축궤적진동돌변고장철저소제。
For the abrupt vibration of an axial compressor occurred in the steady operation, it was confirmed that the fault was caused by oil whip ,by using remote monitoring system to compare the vibration features of the outlet bearing in the abrupt vibration process, and combining with the information of equipment process variables stored in on-site self-control system. Based on the above analysis, correlations of vibration between the two bearings at the inlet and outlet side were deeply analyzed, and it was determined that the main maintenance measures were eliminating the friction between rotational parts and stationary parts to reduce the external disturbing force, which avoided the bad consequences aroused by blindly improving the stability of bearings to solve the problem. A seriously loose O-ring was replaced to eliminate the friction between stationary blade and rotor for reducing the disturbing force, and finally the abrupt vibration fault of the compressor was successfully eliminated.