失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2014年
3期
131-135
,共5页
超声波%检测距离%激光熔覆层%表层裂纹%深度
超聲波%檢測距離%激光鎔覆層%錶層裂紋%深度
초성파%검측거리%격광용복층%표층렬문%심도
ultrasonic wave%detection distance%laser cladding coating%surface crack%depth
基于超声波在介质中的传播理论,在当量法基础上采用超声波对激光熔覆层表层裂纹深度进行定量评价。结果表明:表层裂纹信号幅值随裂纹深度的增大而增大,当裂纹深度达到1.0 mm时,信号幅值基本保持不变。相同深度表层裂纹超声波信号幅值随检测距离增大而减小,并趋于平缓,分析认为激光熔覆层中各向异性树枝晶组织及层间界面导致声波能量衰减是引起上述结果的主要原因。结合上述研究结果,本研究对激光熔覆层组织引起的声波能量衰减进行补偿,进而实现表层裂纹深度定量评价方法的修正,在一定程度上提高了激光熔覆层表层裂纹深度的评价精度。
基于超聲波在介質中的傳播理論,在噹量法基礎上採用超聲波對激光鎔覆層錶層裂紋深度進行定量評價。結果錶明:錶層裂紋信號幅值隨裂紋深度的增大而增大,噹裂紋深度達到1.0 mm時,信號幅值基本保持不變。相同深度錶層裂紋超聲波信號幅值隨檢測距離增大而減小,併趨于平緩,分析認為激光鎔覆層中各嚮異性樹枝晶組織及層間界麵導緻聲波能量衰減是引起上述結果的主要原因。結閤上述研究結果,本研究對激光鎔覆層組織引起的聲波能量衰減進行補償,進而實現錶層裂紋深度定量評價方法的脩正,在一定程度上提高瞭激光鎔覆層錶層裂紋深度的評價精度。
기우초성파재개질중적전파이론,재당량법기출상채용초성파대격광용복층표층렬문심도진행정량평개。결과표명:표층렬문신호폭치수렬문심도적증대이증대,당렬문심도체도1.0 mm시,신호폭치기본보지불변。상동심도표층렬문초성파신호폭치수검측거리증대이감소,병추우평완,분석인위격광용복층중각향이성수지정조직급층간계면도치성파능량쇠감시인기상술결과적주요원인。결합상술연구결과,본연구대격광용복층조직인기적성파능량쇠감진행보상,진이실현표층렬문심도정량평개방법적수정,재일정정도상제고료격광용복층표층렬문심도적평개정도。
Based on the propagation theory of ultrasonic wave in medium and the equivalent method, quantitative evaluation of surface crack depth in laser cladding coating was studied. The results show that ultrasonic wave signal amplitude of surface crack increases gradually with crack depth increasing. After crack depth attains 1. 0 mm, signal amplitude of surface crack nearly keeps stable as crack depth increases further. For the same depth, ultrasonic wave signal amplitude of surface crack decreases gradually as detection distance of ultrasonic wave increases, and signal amplitude tends to be stable further. It is assumed that ultrasonic wave energy attenuation caused by anisotropic microstructure and layer interface of laser cladding coating is the main reason for the above results. In order to improve surface crack depth evaluation accuracy, ultrasonic wave energy attenuation caused by microstructure of laser cladding coating is compensated, and the modified approach for surface crack depth of laser cladding coating is proposed and studied.