精密成形工程
精密成形工程
정밀성형공정
METAL FORMING TECHNOLOGY
2012年
3期
56-59,81
,共5页
方存军%石文超%王刚%李萍
方存軍%石文超%王剛%李萍
방존군%석문초%왕강%리평
挤压%连轴体%有限元模拟%成形载荷
擠壓%連軸體%有限元模擬%成形載荷
제압%련축체%유한원모의%성형재하
extrusion%coupling body%finite element simulation%forming load
根据连轴体件凸缘较宽、凸台较高且直径较小、壁厚不均匀等结构特点及成形难点,制定了拉深和挤压2种工艺方案。采用有限元数值模拟,对2种成形工艺的模拟结果分析表明:采用拉深工艺时,成形力小,成形质量差;采用挤压工艺时,成形力大,成形质量好。通过对挤压工艺坯料形状的改进,降低了成形载荷并提高成形质量。
根據連軸體件凸緣較寬、凸檯較高且直徑較小、壁厚不均勻等結構特點及成形難點,製定瞭拉深和擠壓2種工藝方案。採用有限元數值模擬,對2種成形工藝的模擬結果分析錶明:採用拉深工藝時,成形力小,成形質量差;採用擠壓工藝時,成形力大,成形質量好。通過對擠壓工藝坯料形狀的改進,降低瞭成形載荷併提高成形質量。
근거련축체건철연교관、철태교고차직경교소、벽후불균균등결구특점급성형난점,제정료랍심화제압2충공예방안。채용유한원수치모의,대2충성형공예적모의결과분석표명:채용랍심공예시,성형력소,성형질량차;채용제압공예시,성형력대,성형질량호。통과대제압공예배료형상적개진,강저료성형재하병제고성형질량。
Drawing and extrusion process programs according to the structural characteristics of the coupling body are developed.And the process plan is verified by finite element simulation.The results indicate that drawing technology has a small forming force but a poor forming quality.On the other hand,extrusion technology can lead to a good forming quality but a high forming force.So extrusion technology is chosen as the better process program.The study shows that a suitable blank shape can help to reduce forming force and improve forming quality.