石油化工腐蚀与防护
石油化工腐蝕與防護
석유화공부식여방호
PETROCHEMICAL CORROSION AND PROTECTION
2012年
2期
12-15
,共4页
油管%离子渗氮%耐磨性%耐腐蚀性能
油管%離子滲氮%耐磨性%耐腐蝕性能
유관%리자삼담%내마성%내부식성능
oil pipe%plasma nitriding%wearing resistance%corrosion resistance performance
磨损和腐蚀是造成油管失效的主要原因,通过对油管内壁进行离子渗氮,以提高油管的使用寿命。介绍了离子渗氮油管的特点,着重介绍了利用大型油管离子渗氮专用设备对油管内壁进行离子渗氮的基本原理和工艺过程。将经离子渗氮后的油管在万能磨损机上进行磨损试验,测定其耐磨性能;在盐雾腐蚀试验箱中进行中性盐雾腐蚀试验,以测定离子渗氮油管的耐腐蚀性能。通过对渗氮油管与未经离子渗氮油管的试验数据进行比较分析后发现,离子渗氮油管不仅耐磨性得到了很大的改善,而且其耐腐蚀能力也明显提高。离子渗氮油管在油井中使用结果表明,其使用寿命比其它类型的耐磨油管提高了3倍,延长了油井的免修期,并且离子渗氮油管的性能和价格均优于其它类型油管。
磨損和腐蝕是造成油管失效的主要原因,通過對油管內壁進行離子滲氮,以提高油管的使用壽命。介紹瞭離子滲氮油管的特點,著重介紹瞭利用大型油管離子滲氮專用設備對油管內壁進行離子滲氮的基本原理和工藝過程。將經離子滲氮後的油管在萬能磨損機上進行磨損試驗,測定其耐磨性能;在鹽霧腐蝕試驗箱中進行中性鹽霧腐蝕試驗,以測定離子滲氮油管的耐腐蝕性能。通過對滲氮油管與未經離子滲氮油管的試驗數據進行比較分析後髮現,離子滲氮油管不僅耐磨性得到瞭很大的改善,而且其耐腐蝕能力也明顯提高。離子滲氮油管在油井中使用結果錶明,其使用壽命比其它類型的耐磨油管提高瞭3倍,延長瞭油井的免脩期,併且離子滲氮油管的性能和價格均優于其它類型油管。
마손화부식시조성유관실효적주요원인,통과대유관내벽진행리자삼담,이제고유관적사용수명。개소료리자삼담유관적특점,착중개소료이용대형유관리자삼담전용설비대유관내벽진행리자삼담적기본원리화공예과정。장경리자삼담후적유관재만능마손궤상진행마손시험,측정기내마성능;재염무부식시험상중진행중성염무부식시험,이측정리자삼담유관적내부식성능。통과대삼담유관여미경리자삼담유관적시험수거진행비교분석후발현,리자삼담유관불부내마성득도료흔대적개선,이차기내부식능력야명현제고。리자삼담유관재유정중사용결과표명,기사용수명비기타류형적내마유관제고료3배,연장료유정적면수기,병차리자삼담유관적성능화개격균우우기타류형유관。
The wearing and corrosion are the main culprits for oil pipe failure.The service life of oil pipes can be extended by plasma nitriding of the internal wall of oil pipes.The characteristics of plasma-nitrided oil pipes are introduced,and the plamsma nitriding mechnims and nitriding process for the external wall of oil pipes by using large special plasma nitriding equipment are described in detail.The plasma-nitrided oil pipe is tested on universal wearing machine to know its wearing resistance performance and in neutral salt gas vapor box to know its corrosion resistance performance.The analysis and comparison of the testing data of plasma-nitrided oil pipes and oil pipes show that the anti-wearing performance of plasma–nitrided oil pipes has been greatly improved and the corrosion resistance performance has been increased.The commercial application of plasma-nitrided oil pipe in the oil wells demonstrates that its service life is 3 times longer than that of other wearing-resistant oil pipes.This has extended the turnaround time of the oil well,and plasma-nitrided oil pipes are also advantageous in performance and prices over other oil pipes.