激光技术
激光技術
격광기술
LASER TECHNOLOGY
2013年
6期
760-765
,共6页
激光技术%激光微焊接%温度场%有限元仿真与实验%聚对苯二甲酸乙二酯%医用纯钛
激光技術%激光微銲接%溫度場%有限元倣真與實驗%聚對苯二甲痠乙二酯%醫用純鈦
격광기술%격광미한접%온도장%유한원방진여실험%취대분이갑산을이지%의용순태
laser technique%laser micro-welding%temperature filed%finite element simulation and experiment%polyethylene terephthalate%biomedical Ti
为了更好地理解高分子材料与金属材料的激光微焊接机理,利用软件ANSYS建立高斯热源模型,对生物高分子材料聚对苯二甲酸乙二酯( PET)与医用金属材料纯钛的激光微焊接温度场进行了动态模拟;利用红外热像仪测定焊接过程瞬态最高温度变化,用超景深数字显微镜测量实际焊接中焊缝宽度,其测量结果与仿真结果基本吻合;最后对温度场仿真结果进行了分析。结果表明,移动热源前方的等温线分布密集且温度梯度大,后方的等温线稀疏且温度梯度小;在垂直于焊缝中心不同位置的节点都存在着快速升温及相对缓慢的降温过程,同时,节点越靠近焊缝中心,温度变化越剧烈,所能达到的最高温度就越大。该结果证明了所建立的移动高斯面热源模型在激光微焊接PET/Ti温度场模拟中的适用性。
為瞭更好地理解高分子材料與金屬材料的激光微銲接機理,利用軟件ANSYS建立高斯熱源模型,對生物高分子材料聚對苯二甲痠乙二酯( PET)與醫用金屬材料純鈦的激光微銲接溫度場進行瞭動態模擬;利用紅外熱像儀測定銲接過程瞬態最高溫度變化,用超景深數字顯微鏡測量實際銲接中銲縫寬度,其測量結果與倣真結果基本吻閤;最後對溫度場倣真結果進行瞭分析。結果錶明,移動熱源前方的等溫線分佈密集且溫度梯度大,後方的等溫線稀疏且溫度梯度小;在垂直于銲縫中心不同位置的節點都存在著快速升溫及相對緩慢的降溫過程,同時,節點越靠近銲縫中心,溫度變化越劇烈,所能達到的最高溫度就越大。該結果證明瞭所建立的移動高斯麵熱源模型在激光微銲接PET/Ti溫度場模擬中的適用性。
위료경호지리해고분자재료여금속재료적격광미한접궤리,이용연건ANSYS건립고사열원모형,대생물고분자재료취대분이갑산을이지( PET)여의용금속재료순태적격광미한접온도장진행료동태모의;이용홍외열상의측정한접과정순태최고온도변화,용초경심수자현미경측량실제한접중한봉관도,기측량결과여방진결과기본문합;최후대온도장방진결과진행료분석。결과표명,이동열원전방적등온선분포밀집차온도제도대,후방적등온선희소차온도제도소;재수직우한봉중심불동위치적절점도존재착쾌속승온급상대완만적강온과정,동시,절점월고근한봉중심,온도변화월극렬,소능체도적최고온도취월대。해결과증명료소건립적이동고사면열원모형재격광미한접PET/Ti온도장모의중적괄용성。
In order to understand the laser micro-joining mechanism better , based on the ANSYS , finite element simulation software , the Gaussian heat source model was adopted to simulate the dynamic temperature filed in the process of welding polyethylene terephthalate ( PET) and biomedical Ti .The transition highest peak temperature variation during the process of welding was recorded with a thermal infrared imager and the actual welding seam width was measured with a digital microscope in super depth of field .The simulation results are conforming to the experimental results .Simulation result suggests that the isotherm is as an ellipse .Meanwhile , there is intensive isotherm and larger temperature gradient in the front of the spot center , on the contrary , sparser isotherm and smaller temperature gradient at the back of the spot center, which verifies the applicability of the model established by moving heat source during the laser welding based on PET/Ti sheets applying to the temperature field simulation .