石油工业技术监督
石油工業技術鑑督
석유공업기술감독
TECHNOLOGY SUPERVISION IN PETROLEUM INDUSTRY
2012年
6期
5-9
,共5页
唐刚%石红艳%王志彬%石含礼%侯晓犇
唐剛%石紅豔%王誌彬%石含禮%侯曉犇
당강%석홍염%왕지빈%석함례%후효분
点腐蚀%微裂纹%管道%ANSYS模拟
點腐蝕%微裂紋%管道%ANSYS模擬
점부식%미렬문%관도%ANSYS모의
pitting corrosion%microcrack%pipeline%ANSYS simulation
点腐蚀引起的损伤管道,其表面往往存在许多微孔洞和微裂纹,管道的断裂损坏也常常从微裂纹开始。为了进一步了解点腐蚀管道微裂纹扩展动态,更好地控制微裂纹的扩展,进而延长管道使用寿命,研究微裂纹的分布情况、扩展规律和扩展速率对于管道的寿命研究有着重要的意义。结合管道微裂纹扩展的力学理论知识、借助有限元基础、应用ANSYS软件强大的分析功能,建立了二维有限元模型,模拟了输气管道点腐蚀损伤缺陷中微裂纹的扩展路径和应力分布,动态地描述了输气管道在运行过程中加载受损时微裂纹的扩展情况,计算出了微裂纹单位长度所释放出来的能量和VonMises应力值分布。一般来说.随着微裂纹的逐步扩展,其单位长度所释放出来的能量逐渐减小、呈递减趋势。
點腐蝕引起的損傷管道,其錶麵往往存在許多微孔洞和微裂紋,管道的斷裂損壞也常常從微裂紋開始。為瞭進一步瞭解點腐蝕管道微裂紋擴展動態,更好地控製微裂紋的擴展,進而延長管道使用壽命,研究微裂紋的分佈情況、擴展規律和擴展速率對于管道的壽命研究有著重要的意義。結閤管道微裂紋擴展的力學理論知識、藉助有限元基礎、應用ANSYS軟件彊大的分析功能,建立瞭二維有限元模型,模擬瞭輸氣管道點腐蝕損傷缺陷中微裂紋的擴展路徑和應力分佈,動態地描述瞭輸氣管道在運行過程中加載受損時微裂紋的擴展情況,計算齣瞭微裂紋單位長度所釋放齣來的能量和VonMises應力值分佈。一般來說.隨著微裂紋的逐步擴展,其單位長度所釋放齣來的能量逐漸減小、呈遞減趨勢。
점부식인기적손상관도,기표면왕왕존재허다미공동화미렬문,관도적단렬손배야상상종미렬문개시。위료진일보료해점부식관도미렬문확전동태,경호지공제미렬문적확전,진이연장관도사용수명,연구미렬문적분포정황、확전규률화확전속솔대우관도적수명연구유착중요적의의。결합관도미렬문확전적역학이론지식、차조유한원기출、응용ANSYS연건강대적분석공능,건립료이유유한원모형,모의료수기관도점부식손상결함중미렬문적확전로경화응력분포,동태지묘술료수기관도재운행과정중가재수손시미렬문적확전정황,계산출료미렬문단위장도소석방출래적능량화VonMises응력치분포。일반래설.수착미렬문적축보확전,기단위장도소석방출래적능량축점감소、정체감추세。
On the damaged pipeline caused by pitting corrosion, there exist a lot of micropores and mocrocracks, from which pipelines are fractured and damaged. In order to understand the extending dynamic state of microcracks on the pitting pipelines, control the ex- tension of mierocracks better and lengthen the service life of pipeline, it is very significant to study the distribution, spreading law and expanding rate of microcracks for the research of pipeline serving life. Therefore, combined with the mechanical theories of microc- rack expansion, by means of finite element bases, the two-dimensional finite element model has been constructed by the application of strong analysis function of ANSYS software. This model simulated the expanding path and stress distribution of microcracks in the damaged defaults of pitting corrosion pipeline, and dynamically described the expanding state of cracks when pipeline is loaded and damaged during the operation, and calculated the energy released at the unit length of mierocrack and the stress value distribution of Von Mises. Generally speaking, with the gradual expansion of microcrack, the energy released for its unit length is gradually becom- ing small, taking the trend of gradual reduction.