集美大学学报:自然科学版
集美大學學報:自然科學版
집미대학학보:자연과학판
Journal of Jimei University(Natural Science)
2012年
4期
287-292
,共6页
李毅%张火土%李延平%胡志超%王沁峰
李毅%張火土%李延平%鬍誌超%王沁峰
리의%장화토%리연평%호지초%왕심봉
汽车覆盖件%冲压成形%eta/DYNAFORM%正交试验法%工艺参数优化
汽車覆蓋件%遲壓成形%eta/DYNAFORM%正交試驗法%工藝參數優化
기차복개건%충압성형%eta/DYNAFORM%정교시험법%공예삼수우화
automotive panel%stamping%eta/DYNAFORM%orthogonal experiment%optimization of process parameters
基于CAE技术和试验方法分析了车用侧墙板冲压成形过程中的成形性,并在此基础上结合正交试验法研究了不同工艺参数对该侧墙板成形性能的影响.结果表明:侧墙板零件局部区域处于平面应变状态,并且存在较严重的局部减薄,这两者使侧墙板零件局部区域接近破裂状态;其中压边力对侧墙板零件减薄率的影响最为显著.通过正交试验法进行了工艺参数优化,使零件的最大减薄率明显降低,平面应变状态也得到改善,且试验与有限元分析结果相吻合.
基于CAE技術和試驗方法分析瞭車用側牆闆遲壓成形過程中的成形性,併在此基礎上結閤正交試驗法研究瞭不同工藝參數對該側牆闆成形性能的影響.結果錶明:側牆闆零件跼部區域處于平麵應變狀態,併且存在較嚴重的跼部減薄,這兩者使側牆闆零件跼部區域接近破裂狀態;其中壓邊力對側牆闆零件減薄率的影響最為顯著.通過正交試驗法進行瞭工藝參數優化,使零件的最大減薄率明顯降低,平麵應變狀態也得到改善,且試驗與有限元分析結果相吻閤.
기우CAE기술화시험방법분석료차용측장판충압성형과정중적성형성,병재차기출상결합정교시험법연구료불동공예삼수대해측장판성형성능적영향.결과표명:측장판령건국부구역처우평면응변상태,병차존재교엄중적국부감박,저량자사측장판령건국부구역접근파렬상태;기중압변력대측장판령건감박솔적영향최위현저.통과정교시험법진행료공예삼수우화,사령건적최대감박솔명현강저,평면응변상태야득도개선,차시험여유한원분석결과상문합.
The formability of an automotive sidewall plat was investigated by CAE and experiment.The effects of stamping process parameters on the formability were analyzed by orthogonal experiment.The results showed that localized plane strain state and severe thinning in the sidewall plate caused the plate close to be fracture.The blank holder force had the most significant effect on the thickness reduction of the sidewall plate.The optimization of the process parameters obtained by the orthogonal experiment effectively mitigated the plane strain state as well as the maximum thickness reduction.The experimental results were in agreement with those from finite element analysis.