热喷涂技术
熱噴塗技術
열분도기술
THERMAL SPRAY TECHNOLOGY
2012年
2期
16-19
,共4页
肇国锋%张佳平%岳阳%王璐%袁福河
肇國鋒%張佳平%嶽暘%王璐%袁福河
조국봉%장가평%악양%왕로%원복하
大气等离子喷涂%镍铬-碳化铬%耐磨涂层
大氣等離子噴塗%鎳鉻-碳化鉻%耐磨塗層
대기등리자분도%얼락-탄화락%내마도층
Atmospheric plasma spray%Cr3C2-NiCr%Wear resistant coating
镍铬-碳化铬涂层是航空发动机常用的高温耐磨涂层之一。本研究通过优化大气等离子喷涂工艺,用烧结型粉末制备了镍铬-碳化铬涂层。涂层显微组织均匀,氧化物弥散分布、孔洞及未熔颗粒较小。Cr3C2-30%NiCr涂层的拉伸结合强度不小于40MPa,显著高于Metco81VF—Ns粉末喷涂的涂层,用两种粉末喷涂涂层的表面洛氏硬度及耐砂粒冲蚀性能相近。Cr3C2-30%NiCr涂层性能符合设计要求,喷涂工艺现已被用于某型号发动机的前轴承机匣零部件的喷涂生产。
鎳鉻-碳化鉻塗層是航空髮動機常用的高溫耐磨塗層之一。本研究通過優化大氣等離子噴塗工藝,用燒結型粉末製備瞭鎳鉻-碳化鉻塗層。塗層顯微組織均勻,氧化物瀰散分佈、孔洞及未鎔顆粒較小。Cr3C2-30%NiCr塗層的拉伸結閤彊度不小于40MPa,顯著高于Metco81VF—Ns粉末噴塗的塗層,用兩種粉末噴塗塗層的錶麵洛氏硬度及耐砂粒遲蝕性能相近。Cr3C2-30%NiCr塗層性能符閤設計要求,噴塗工藝現已被用于某型號髮動機的前軸承機匣零部件的噴塗生產。
얼락-탄화락도층시항공발동궤상용적고온내마도층지일。본연구통과우화대기등리자분도공예,용소결형분말제비료얼락-탄화락도층。도층현미조직균균,양화물미산분포、공동급미용과립교소。Cr3C2-30%NiCr도층적랍신결합강도불소우40MPa,현저고우Metco81VF—Ns분말분도적도층,용량충분말분도도층적표면락씨경도급내사립충식성능상근。Cr3C2-30%NiCr도층성능부합설계요구,분도공예현이피용우모형호발동궤적전축승궤갑령부건적분도생산。
Chromium carbide nickel-chrome cermet coating is one of the most applied wear resistant coatings operating at high temperatures for aero-engine. The present work addresses the chromium carbide nickel-chrome coating prepared by an optimized air plasma spraying process with a sintered Cr3C2-30%NiCr powder. The coating possesses a uniform microstructure and the oxides are evenly distributed with accompanying small porosities and un-melted particles. The Cr3C2-30% NiCr coating has minimum tensile bond strength of 40 MPa which is significantly higher than that of the coating sprayed with Metco 81 VF-NS powder. However, the superficial Rockwell hardness and blast grit erosion resistance of the above two coatings are similar. The developed spray processes have been applied to plasma spray production of a front-bearing casing for an aero-engine due to its satisfaction of all en~neerin~ renllirementg