电加工与模具
電加工與模具
전가공여모구
ELECTROMACHINING & MOULD
2014年
2期
21-24
,共4页
张俊清%汪炜%张伟%代建东%王宇盛
張俊清%汪煒%張偉%代建東%王宇盛
장준청%왕위%장위%대건동%왕우성
电火花加工%碳纤维增强树脂基复合材料%表面完整性%绿色加工
電火花加工%碳纖維增彊樹脂基複閤材料%錶麵完整性%綠色加工
전화화가공%탄섬유증강수지기복합재료%표면완정성%록색가공
EDM%carbon fiber-reinforced plastic%surface integrity%green machining
采用高速电火花穿孔加工方法对碳纤维增强树脂基复合材料进行了通孔加工实验。为了及时冷却待加工孔的进出口表面,并吹灭电弧,避免工件材料的燃烧,通过设计专用夹具,将压缩空气和去离子水经微量润滑喷头引入工件的上下表面。当加工直径2 mm、深度2.4 mm的通孔时,对比未喷雾冷却加工,可有效减小表面热影响区,提高加工精度和表面质量,加工效率提高约21.6%,且能有效抑制加工粉尘,为碳纤维增强树脂基复合材料提供了一种新的绿色加工方法。
採用高速電火花穿孔加工方法對碳纖維增彊樹脂基複閤材料進行瞭通孔加工實驗。為瞭及時冷卻待加工孔的進齣口錶麵,併吹滅電弧,避免工件材料的燃燒,通過設計專用夾具,將壓縮空氣和去離子水經微量潤滑噴頭引入工件的上下錶麵。噹加工直徑2 mm、深度2.4 mm的通孔時,對比未噴霧冷卻加工,可有效減小錶麵熱影響區,提高加工精度和錶麵質量,加工效率提高約21.6%,且能有效抑製加工粉塵,為碳纖維增彊樹脂基複閤材料提供瞭一種新的綠色加工方法。
채용고속전화화천공가공방법대탄섬유증강수지기복합재료진행료통공가공실험。위료급시냉각대가공공적진출구표면,병취멸전호,피면공건재료적연소,통과설계전용협구,장압축공기화거리자수경미량윤활분두인입공건적상하표면。당가공직경2 mm、심도2.4 mm적통공시,대비미분무냉각가공,가유효감소표면열영향구,제고가공정도화표면질량,가공효솔제고약21.6%,차능유효억제가공분진,위탄섬유증강수지기복합재료제공료일충신적록색가공방법。
The machining of through holes in carbon fiber-reinforced plastic laminates has been studied by using high speed electrical discharge machining. In order to cool the machining area rapidly and extinguish the electric arc causing combustion,the special fixtures are designed to introduce the mixture of compressed air and deionized water into both the inlet and outlet of the workpiece. In comparison to the machining of holes without spray conditions,for instance,the through-holes of which are 2 mm in diameter and 2.4 mm in depth,the surface heat affected zone can be dramatically reduced,whilst the machining accuracy and surface quality can be improved too,and the machining efficiency is increased up to 21.6 % as well. Moreover,in the machining process,debris is inhibited effectively. It proposed to the green machining of carbon fiber-reinforced plastic laminates.