中国有色金属学报(英文版)
中國有色金屬學報(英文版)
중국유색금속학보(영문판)
TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA
2013年
12期
3799-3807
,共9页
汪金良%陈亚州%张文海%张传福
汪金良%陳亞州%張文海%張傳福
왕금량%진아주%장문해%장전복
炉型结构%铜闪速连续炼铜%数值模拟%热力学分析
爐型結構%銅閃速連續煉銅%數值模擬%熱力學分析
로형결구%동섬속련속련동%수치모의%열역학분석
furnace structure%copper flash continuous smelting%numerical simulation%thermodynamic analysis
分析4种闪速连续炼铜炉型的本质特性,提出将闪速连续炼铜过程视为由相对独立的闪速造锍熔炼过程和连续吹炼造铜过程构成,分别建立闪速造锍熔炼多相平衡数学模型和连续吹炼造铜局域平衡数学模型,并通过中间物料的传递将两模型有机结合,从而构建完整的闪速连续炼铜过程热力学模型。运用此模型,考察炉型结构对闪速连续炼铜过程的粗铜生成条件、Fe3O4行为、铜在渣中损失以及铜直收率等因素的影响。结果表明:相对于其他3种炉型,甩渣吹炼双烟道D型炉是比较理想的连续炼铜炉体;对于闪速连续炼铜,造锍熔炼段和铜锍吹炼段宜在相对独立的分区进行,各自炉渣和烟气也应分开排出炉体。
分析4種閃速連續煉銅爐型的本質特性,提齣將閃速連續煉銅過程視為由相對獨立的閃速造锍鎔煉過程和連續吹煉造銅過程構成,分彆建立閃速造锍鎔煉多相平衡數學模型和連續吹煉造銅跼域平衡數學模型,併通過中間物料的傳遞將兩模型有機結閤,從而構建完整的閃速連續煉銅過程熱力學模型。運用此模型,攷察爐型結構對閃速連續煉銅過程的粗銅生成條件、Fe3O4行為、銅在渣中損失以及銅直收率等因素的影響。結果錶明:相對于其他3種爐型,甩渣吹煉雙煙道D型爐是比較理想的連續煉銅爐體;對于閃速連續煉銅,造锍鎔煉段和銅锍吹煉段宜在相對獨立的分區進行,各自爐渣和煙氣也應分開排齣爐體。
분석4충섬속련속련동로형적본질특성,제출장섬속련속련동과정시위유상대독립적섬속조류용련과정화련속취련조동과정구성,분별건립섬속조류용련다상평형수학모형화련속취련조동국역평형수학모형,병통과중간물료적전체장량모형유궤결합,종이구건완정적섬속련속련동과정열역학모형。운용차모형,고찰로형결구대섬속련속련동과정적조동생성조건、Fe3O4행위、동재사중손실이급동직수솔등인소적영향。결과표명:상대우기타3충로형,솔사취련쌍연도D형로시비교이상적련속련동로체;대우섬속련속련동,조류용련단화동류취련단의재상대독립적분구진행,각자로사화연기야응분개배출로체。
According to the innate characteristic of four types of furnace, the copper flash continuous smelting (CFCS) furnace can be considered a synthetic reactor of two relatively independent processes: flash matte smelting process (FMSP) and copper continuous converting process (CCCP). Then, the CFCS thermodynamic model was proposed by establishing the multi-phase equilibrium model of FMSP and the local-equilibrium model of CCCP, respectively, and by combining them through the smelting intermediates. Subsequently, the influences of the furnace structures were investigated using the model on the formation of blister copper, the Fe3O4 behavior, the copper loss in slag and the copper recovery rate. The results show that the type D furnace, with double flues and a slag partition wall, is an ideal CFCS reactor compared with the other three types furnaces. For CFCS, it is effective to design a partition wall in the furnace to make FMSP and CCCP perform in two relatively independent zones, respectively, and to make smelting gas and converting gas discharge from respective flues.