冶金自动化
冶金自動化
야금자동화
METALLURGICAL INDUSTRY AUTOMATION
2012年
3期
39-43
,共5页
张范斌%陈建明%温治%刘训良
張範斌%陳建明%溫治%劉訓良
장범빈%진건명%온치%류훈량
数字化加热炉%脉冲控制%温压补偿%补偿算法
數字化加熱爐%脈遲控製%溫壓補償%補償算法
수자화가열로%맥충공제%온압보상%보상산법
digital reheating furnace%impulse control%temperature and pressure compensation%com- pensation algorithm
数字化加热炉采用脉冲燃烧控制技术进行控制,与传统的采用比例燃烧控制技术的加热炉相比具有诸多优势。脉冲燃烧控制取消了传统比例控制所需要的流量调节阀和流量孔板等,通过控制煤气和空气主管道的压力来确保各区烧嘴在开启后就能在所设计的额定功率下正常工作。但是,当煤气热值和环境温度等发生变化时,必然会使煤气和空气系统的设计压力在实际生产过程中发生偏离,导致烧嘴功率偏离额定功率。针对此问题笔者提出了修正算法,可对上述因素所造成的压力偏差进行修正和补偿。运行实测结果证明了该算法的正确性和可靠性,同时也为同类加热炉的控制提供了成功的案例。
數字化加熱爐採用脈遲燃燒控製技術進行控製,與傳統的採用比例燃燒控製技術的加熱爐相比具有諸多優勢。脈遲燃燒控製取消瞭傳統比例控製所需要的流量調節閥和流量孔闆等,通過控製煤氣和空氣主管道的壓力來確保各區燒嘴在開啟後就能在所設計的額定功率下正常工作。但是,噹煤氣熱值和環境溫度等髮生變化時,必然會使煤氣和空氣繫統的設計壓力在實際生產過程中髮生偏離,導緻燒嘴功率偏離額定功率。針對此問題筆者提齣瞭脩正算法,可對上述因素所造成的壓力偏差進行脩正和補償。運行實測結果證明瞭該算法的正確性和可靠性,同時也為同類加熱爐的控製提供瞭成功的案例。
수자화가열로채용맥충연소공제기술진행공제,여전통적채용비례연소공제기술적가열로상비구유제다우세。맥충연소공제취소료전통비례공제소수요적류량조절벌화류량공판등,통과공제매기화공기주관도적압력래학보각구소취재개계후취능재소설계적액정공솔하정상공작。단시,당매기열치화배경온도등발생변화시,필연회사매기화공기계통적설계압력재실제생산과정중발생편리,도치소취공솔편리액정공솔。침대차문제필자제출료수정산법,가대상술인소소조성적압력편차진행수정화보상。운행실측결과증명료해산법적정학성화가고성,동시야위동류가열로적공제제공료성공적안례。
Impulse control technique is used to control digital reheating furnace. In comparison with traditional proportional control system, impulse control system has many advantages. In impulse control system, flow regulation valve and flow orifice plate are cancelled. Normal work of burner of each zone at design power is guaranteed through pressure control of main gas and air piping. When gas ealorieity or ambient temperature changes, actual pressure of gas and air deviates from design figure certainly, lead- ing burner power to deviate from the rated power. To correct and compensate pressure deviation due to the above mentioned condition change, a correction algorithm is presented. Practical operation results prove that the algorithm is fight and reliable, and provide a successful case for similar reheating furnace.