失效分析与预防
失效分析與預防
실효분석여예방
FAILURE ANALYSIS AND PREVENTION
2013年
6期
380-383
,共4页
石亚民%范玉然%汪凤%孙巧飞
石亞民%範玉然%汪鳳%孫巧飛
석아민%범옥연%왕봉%손교비
三通%层状撕裂%粗大铁素体
三通%層狀撕裂%粗大鐵素體
삼통%층상시렬%조대철소체
tee-joint%lamellar tearing%coarse ferrite
通过对施焊时开裂的三通护板进行渗透检测、宏微观断口形貌分析、金相检验、显微硬度检验以及力学分析,对三通下护板裂纹产生原因进行分析。结果表明:裂纹成锯齿状,具有层状撕裂特征,为穿晶+沿晶(少量)混合断裂方式;断面上可见氧化皮,该裂纹为层状撕裂裂纹。裂纹附近存在带状粗大铁素体,裂纹沿带状铁素体扩展;三通下护板生产过程中的焊道没有完全切除,残留焊道处粗大带状铁素体力学性能差,是裂纹产生的直接原因。
通過對施銲時開裂的三通護闆進行滲透檢測、宏微觀斷口形貌分析、金相檢驗、顯微硬度檢驗以及力學分析,對三通下護闆裂紋產生原因進行分析。結果錶明:裂紋成鋸齒狀,具有層狀撕裂特徵,為穿晶+沿晶(少量)混閤斷裂方式;斷麵上可見氧化皮,該裂紋為層狀撕裂裂紋。裂紋附近存在帶狀粗大鐵素體,裂紋沿帶狀鐵素體擴展;三通下護闆生產過程中的銲道沒有完全切除,殘留銲道處粗大帶狀鐵素體力學性能差,是裂紋產生的直接原因。
통과대시한시개렬적삼통호판진행삼투검측、굉미관단구형모분석、금상검험、현미경도검험이급역학분석,대삼통하호판렬문산생원인진행분석。결과표명:렬문성거치상,구유층상시렬특정,위천정+연정(소량)혼합단렬방식;단면상가견양화피,해렬문위층상시렬렬문。렬문부근존재대상조대철소체,렬문연대상철소체확전;삼통하호판생산과정중적한도몰유완전절제,잔류한도처조대대상철소체역학성능차,시렬문산생적직접원인。
A tee-joint sleeve was cracked in welding process. The anslysis of penetrant testing, fractograph, metallurgy, micohardness and fracture mechanics were carried out. The results showed the surface had a stepped crack, and was lamellar tearing. The crack propagated perpendicularly to the inner surface and the specimens exhibited transgranular and intergranular fracture, and there are visible oxidition in surface of the crack along the banded coarse ferrit. The coarse ferrite with low mechanical property in the weld bead, which wasn’ t cut off in the fabrication process, was the main reason of the crack.