中国机械工程
中國機械工程
중국궤계공정
CHINA MECHANICAl ENGINEERING
2012年
11期
1280-1284
,共5页
耿葵花%耿爱农%李辛沫%陈君立%阮勤江
耿葵花%耿愛農%李辛沫%陳君立%阮勤江
경규화%경애농%리신말%진군립%원근강
空气压缩机%无油润滑%摆杆约束%往复活塞%侧压力%敲缸
空氣壓縮機%無油潤滑%襬桿約束%往複活塞%側壓力%敲缸
공기압축궤%무유윤활%파간약속%왕복활새%측압력%고항
air compressor%oil-free lubrication%oscillating rod restriction%reciprocating piston%side-pressure%knock
提出一种新型往复活塞式无油润滑空气压缩机,在传统曲柄连杆机构的基础上增设一个摆杆机构,以此约束连杆和活塞以近乎直线往复的方式进行工作,从而缓解活塞及密封环对气缸的侧压力与敲击强度。与传统机型相比较,新型压缩机摩擦功减小了7.4%,噪声下降约1dB(A),密封环寿命提高约10%,高度降低24%。建立了新型压缩机的数学模型,对其摆杆约束机构的特性进行了分析。研究表明:增设摆杆可以大幅度地减小活塞及密封环相对于气缸的摆动幅度,有利于降低它们对气缸的侧压力和敲击强度;另外,曲柄的运转方向对摆杆机构的运动学特性和动力学特性影响较为明显,将机构的急回行程与压缩机的进气行程呼应设置有利于改善摆杆的受力状况。
提齣一種新型往複活塞式無油潤滑空氣壓縮機,在傳統麯柄連桿機構的基礎上增設一箇襬桿機構,以此約束連桿和活塞以近乎直線往複的方式進行工作,從而緩解活塞及密封環對氣缸的側壓力與敲擊彊度。與傳統機型相比較,新型壓縮機摩抆功減小瞭7.4%,譟聲下降約1dB(A),密封環壽命提高約10%,高度降低24%。建立瞭新型壓縮機的數學模型,對其襬桿約束機構的特性進行瞭分析。研究錶明:增設襬桿可以大幅度地減小活塞及密封環相對于氣缸的襬動幅度,有利于降低它們對氣缸的側壓力和敲擊彊度;另外,麯柄的運轉方嚮對襬桿機構的運動學特性和動力學特性影響較為明顯,將機構的急迴行程與壓縮機的進氣行程呼應設置有利于改善襬桿的受力狀況。
제출일충신형왕복활새식무유윤활공기압축궤,재전통곡병련간궤구적기출상증설일개파간궤구,이차약속련간화활새이근호직선왕복적방식진행공작,종이완해활새급밀봉배대기항적측압력여고격강도。여전통궤형상비교,신형압축궤마찰공감소료7.4%,조성하강약1dB(A),밀봉배수명제고약10%,고도강저24%。건립료신형압축궤적수학모형,대기파간약속궤구적특성진행료분석。연구표명:증설파간가이대폭도지감소활새급밀봉배상대우기항적파동폭도,유리우강저타문대기항적측압력화고격강도;령외,곡병적운전방향대파간궤구적운동학특성화동역학특성영향교위명현,장궤구적급회행정여압축궤적진기행정호응설치유리우개선파간적수력상황。
A new oil--free--reciprocating piston air compressor was proposed. In the new type of compressor, an oscillating rod mechanism was used to ensure the connecting rod and piston working in closely straight reciprocating motion, so that the knocking and side pressure between the cylinder and the piston were decreased significantly. Compared with traditional compressor, the height of the new compressor is reduced by 24% while the noise and friction power are decreased by 7.4% and ldB (A) respectively and the seal ring lifetime is increased by about 10%. A mathematic model was established and the operation characteristics of the oscillating rod were analyzed. The theoretical studies show that the swing amplitude of the piston and seal ring are decreased significantly and the knocking strength and side pressure of cylinder wall are reduced because of the restriction of the oscillating rod, and that the rod's loading condition can be improved by setting the mechanism's quick-return trip correspondence to the compressor's suction stroke.