起重运输机械
起重運輸機械
기중운수궤계
HOISTING AND CONVEYING MACHINERY
2014年
2期
72-75
,共4页
王守杰%王全先%孙建军%杨霄
王守傑%王全先%孫建軍%楊霄
왕수걸%왕전선%손건군%양소
轮对%CRH3%Ansys%选配%过盈量%摩擦因数%公差%压装曲线
輪對%CRH3%Ansys%選配%過盈量%摩抆因數%公差%壓裝麯線
륜대%CRH3%Ansys%선배%과영량%마찰인수%공차%압장곡선
wheelset%CRH3%Ansys%match%magnitude of interference%friction factor%tolerance%press-fitting curve
轮对的压装质量与其性能有着直接的关系。传统的轮对压装多是依据经验来进行轮轴的选配,没有明确的参考标准,因而导致压装合格率较低。文章以CRH3型动车组轮对为例,利用Ansys软件建立了二维轴对称模型对轮对压装过程进行模拟仿真,通过非线性接触分析得出过盈量、摩擦因数、公差等因素对轮对压装应力分布及压装曲线的影响。结果表明,过盈量对轮对应力及压装曲线均有较大的影响;摩擦因数对应力值影响较小,对压装曲线则影响较大;公差对轮对应力影响比较明显,对压装曲线的影响则比较微弱。最后在满足国家标准要求的前提下给出一个范围,以此作为轮对压装的参考标准,可提高轮对压装的质量,保证机车安全平稳运行。
輪對的壓裝質量與其性能有著直接的關繫。傳統的輪對壓裝多是依據經驗來進行輪軸的選配,沒有明確的參攷標準,因而導緻壓裝閤格率較低。文章以CRH3型動車組輪對為例,利用Ansys軟件建立瞭二維軸對稱模型對輪對壓裝過程進行模擬倣真,通過非線性接觸分析得齣過盈量、摩抆因數、公差等因素對輪對壓裝應力分佈及壓裝麯線的影響。結果錶明,過盈量對輪對應力及壓裝麯線均有較大的影響;摩抆因數對應力值影響較小,對壓裝麯線則影響較大;公差對輪對應力影響比較明顯,對壓裝麯線的影響則比較微弱。最後在滿足國傢標準要求的前提下給齣一箇範圍,以此作為輪對壓裝的參攷標準,可提高輪對壓裝的質量,保證機車安全平穩運行。
륜대적압장질량여기성능유착직접적관계。전통적륜대압장다시의거경험래진행륜축적선배,몰유명학적삼고표준,인이도치압장합격솔교저。문장이CRH3형동차조륜대위례,이용Ansys연건건립료이유축대칭모형대륜대압장과정진행모의방진,통과비선성접촉분석득출과영량、마찰인수、공차등인소대륜대압장응력분포급압장곡선적영향。결과표명,과영량대륜대응력급압장곡선균유교대적영향;마찰인수대응력치영향교소,대압장곡선칙영향교대;공차대륜대응력영향비교명현,대압장곡선적영향칙비교미약。최후재만족국가표준요구적전제하급출일개범위,이차작위륜대압장적삼고표준,가제고륜대압장적질량,보증궤차안전평은운행。
The press-fitting quality of the wheelset is closely related to its performance.For traditional wheelset press-fitting,wheels and axles are mainly matched based on experience without explicit reference standards,so the press-fitting conforming rate is low.The paper introduces the 2D axial symmetry model built by Ansys for simulation of the wheelset press-fitting process with the wheelset of CRH3 motor train as an example.The effect of interference magnitude,friction factor,tolerance and other factors on the press-fitting stress distribution and curve of the wheelset is worked out through non-linear contact analysis.The result shows that interference magnitude has great effect on the wheelset stress and press-fitting curve;the friction factor has small effect on the stress value but great effect on the press-fitting curve;tolerance has clear effect on the wheelset stress but weak effect on the press-fitting curve.Under the premise of meeting national stand-ards,the range is provided based on the above information,as the reference standard for wheelset press-fitting,which can improve the wheelset press-fitting quality and guarantee safe and stable operation of locomotives.