机械与电子
機械與電子
궤계여전자
MACHINERY & ELECTRONICS
2014年
2期
77-80
,共4页
圆锥滚子%表面缺陷%在线检测%PLC%图像处理器
圓錐滾子%錶麵缺陷%在線檢測%PLC%圖像處理器
원추곤자%표면결함%재선검측%PLC%도상처리기
tapered roller%surface defect%online %inspection%PLC%image processor
研制了一种圆锥滚子表面缺陷在线检测系统。该系统由机械装置和控制系统等组成,机械装置自动完成被测工件的上料、定位、检测、剔除及下料;控制系统由PLC 完成工作过程控制,由图像处理器完成缺陷检测的图像处理与判定结果输出。实验结果表明,系统可检测最小直径0.1 m(与相机分辨率有关)的表面缺陷,速度为2s/个。该系统检测精度高、测量数度较快,实现了无人在线检测,满足滚子表面缺陷的检测要求。
研製瞭一種圓錐滾子錶麵缺陷在線檢測繫統。該繫統由機械裝置和控製繫統等組成,機械裝置自動完成被測工件的上料、定位、檢測、剔除及下料;控製繫統由PLC 完成工作過程控製,由圖像處理器完成缺陷檢測的圖像處理與判定結果輸齣。實驗結果錶明,繫統可檢測最小直徑0.1 m(與相機分辨率有關)的錶麵缺陷,速度為2s/箇。該繫統檢測精度高、測量數度較快,實現瞭無人在線檢測,滿足滾子錶麵缺陷的檢測要求。
연제료일충원추곤자표면결함재선검측계통。해계통유궤계장치화공제계통등조성,궤계장치자동완성피측공건적상료、정위、검측、척제급하료;공제계통유PLC 완성공작과정공제,유도상처리기완성결함검측적도상처리여판정결과수출。실험결과표명,계통가검측최소직경0.1 m(여상궤분변솔유관)적표면결함,속도위2s/개。해계통검측정도고、측량수도교쾌,실현료무인재선검측,만족곤자표면결함적검측요구。
An online automatic inspection sys-tem for surface defects of tapered roller is presen-ted,which consists of mechanism and control sys-tem.According to the Inspection principle,the mechanism can automatically implement inspection procedure including up and down the roller,posi-tioning,detection,striking out.Movement proce-dure control is accomplished by a PLC,and the im-age processor accomplishes the defect inspection and result output.Experimental results show that the system is able to inspect defects at a level of 0. 1 mm,with a frequency of 2 s/set.The developed system ,with higher accuracy and speediness and also without operator,can satisfy the requirement of the defect automatic inspection in the automatic assembly line for the rapered roller bearing.