江苏科技大学学报(自然科学版)
江囌科技大學學報(自然科學版)
강소과기대학학보(자연과학판)
JOURNAL OF JIANGSU UNIVERSITY OF SCIENCE AND TECHNOLOGY(NATURAL SCIENCE EDITION)
2013年
5期
444-448
,共5页
Zn-Al钎料%药芯钎焊丝%铝/铜接头%剪切强度%微观组织
Zn-Al釬料%藥芯釬銲絲%鋁/銅接頭%剪切彊度%微觀組織
Zn-Al천료%약심천한사%려/동접두%전절강도%미관조직
Zn-Al solder%flux cored wire%Al/Cu joint%shearing strength%corrosion resistance
采用5种不同成分的锌铝药芯钎焊丝钎焊铝/铜接头,研究钎料成分对接头剪切强度和耐蚀性的影响。研究结果表明:对于同成分的锌铝药芯钎焊丝,采用火焰钎焊的铝/铜接头抗剪强度比炉中钎焊高,Zn80Al20药芯钎焊丝钎焊的铝/铜接头强度最高;随钎料中Al含量降低,铝/铜接头的耐蚀性变差,Zn72Al28药芯钎焊丝钎焊的铝/铜接头耐腐蚀性最好。相同条件下,火焰钎焊铝/铜接头的耐蚀性明显好于炉中钎焊的接头;Zn80Al20药芯钎焊丝钎焊的铝/铜接头钎缝组织呈块状。锌铝药芯钎焊丝中适中的Zn,Al含量有利于使铝/铜接头铜侧界面得到固溶体组织,并避免铝侧母材的过度熔蚀。
採用5種不同成分的鋅鋁藥芯釬銲絲釬銲鋁/銅接頭,研究釬料成分對接頭剪切彊度和耐蝕性的影響。研究結果錶明:對于同成分的鋅鋁藥芯釬銲絲,採用火燄釬銲的鋁/銅接頭抗剪彊度比爐中釬銲高,Zn80Al20藥芯釬銲絲釬銲的鋁/銅接頭彊度最高;隨釬料中Al含量降低,鋁/銅接頭的耐蝕性變差,Zn72Al28藥芯釬銲絲釬銲的鋁/銅接頭耐腐蝕性最好。相同條件下,火燄釬銲鋁/銅接頭的耐蝕性明顯好于爐中釬銲的接頭;Zn80Al20藥芯釬銲絲釬銲的鋁/銅接頭釬縫組織呈塊狀。鋅鋁藥芯釬銲絲中適中的Zn,Al含量有利于使鋁/銅接頭銅側界麵得到固溶體組織,併避免鋁側母材的過度鎔蝕。
채용5충불동성분적자려약심천한사천한려/동접두,연구천료성분대접두전절강도화내식성적영향。연구결과표명:대우동성분적자려약심천한사,채용화염천한적려/동접두항전강도비로중천한고,Zn80Al20약심천한사천한적려/동접두강도최고;수천료중Al함량강저,려/동접두적내식성변차,Zn72Al28약심천한사천한적려/동접두내부식성최호。상동조건하,화염천한려/동접두적내식성명현호우로중천한적접두;Zn80Al20약심천한사천한적려/동접두천봉조직정괴상。자려약심천한사중괄중적Zn,Al함량유리우사려/동접두동측계면득도고용체조직,병피면려측모재적과도용식。
Five kinds of Zn/Al flux cored wires with different compositions were used to braze Al /Cu joints, and the joints′shear strengths and corrosion resistances which were affected by compositions were studied .It is shown that for the Zn/Al flux cored wires with the same compositions ,the shear strength of the joint brazed by flame bra-zing is higher than furnace brazing , and the shear strength of the joint brazed by Zn 80Al20 flux cored wire is the highest.The corrosion resistance of Al/Cu joint gets worse with the decrease of Al in the solder and that of Al /Cu joint brazed by Zn72Al28 flux cored wire is the best .Under the same conditions ,the corrosion resistance of Al/Cu joint brazed by flame brazing is obviously better than furnace brazing and the microstructure of Al /Cu joint brazed by Zn80Al20 flux cored wires is massive .Moderate contents of Zn and Al in the Zn/Al flux cored wire are beneficial to gain solid solution structure in the Cu side of Al /Cu joint and avoid the excessive corrosion of base metal in the side of Al .