有色金属科学与工程
有色金屬科學與工程
유색금속과학여공정
JIANGXI NONFERROUS METALS
2013年
6期
92-98
,共7页
刘政%谌庆春%许鹤君%郭颂%章升程
劉政%諶慶春%許鶴君%郭頌%章升程
류정%심경춘%허학군%곽송%장승정
电磁搅拌%半固态%ZL101铝合金%稀土钇%搅拌频率
電磁攪拌%半固態%ZL101鋁閤金%稀土釔%攪拌頻率
전자교반%반고태%ZL101려합금%희토을%교반빈솔
electromagnetic stirring%semisolid%ZL101 alloy%yttrium%stirring frequency
选用稀土Y作为ZL101铝合金的细化剂,同时结合自制变频控制的电磁搅拌设备对合金进行短时弱电磁搅拌,探讨了稀土细化半固态合金的机制和不同电磁搅拌频率,对半固态ZL101-Y铝合金凝固组织中不同区域的初生α相的影响及最佳的电磁搅拌频率参数.研究表明:液态ZL101-Y合金经620℃低过热度浇注,并在频率为30 Hz的条件下搅拌15 s,于590℃保温5 min后,其初生α相的形貌和尺寸达到最佳,其中心部晶粒平均等积圆直径为64.95μm,平均形状因子为0.80,而边缘晶粒的平均等积圆直径为58.97μm,平均形状因子达到0.83.在此条件下,半固态ZL101合金浆料的初生α相形貌及尺寸好且沿径向分布较均匀.
選用稀土Y作為ZL101鋁閤金的細化劑,同時結閤自製變頻控製的電磁攪拌設備對閤金進行短時弱電磁攪拌,探討瞭稀土細化半固態閤金的機製和不同電磁攪拌頻率,對半固態ZL101-Y鋁閤金凝固組織中不同區域的初生α相的影響及最佳的電磁攪拌頻率參數.研究錶明:液態ZL101-Y閤金經620℃低過熱度澆註,併在頻率為30 Hz的條件下攪拌15 s,于590℃保溫5 min後,其初生α相的形貌和呎吋達到最佳,其中心部晶粒平均等積圓直徑為64.95μm,平均形狀因子為0.80,而邊緣晶粒的平均等積圓直徑為58.97μm,平均形狀因子達到0.83.在此條件下,半固態ZL101閤金漿料的初生α相形貌及呎吋好且沿徑嚮分佈較均勻.
선용희토Y작위ZL101려합금적세화제,동시결합자제변빈공제적전자교반설비대합금진행단시약전자교반,탐토료희토세화반고태합금적궤제화불동전자교반빈솔,대반고태ZL101-Y려합금응고조직중불동구역적초생α상적영향급최가적전자교반빈솔삼수.연구표명:액태ZL101-Y합금경620℃저과열도요주,병재빈솔위30 Hz적조건하교반15 s,우590℃보온5 min후,기초생α상적형모화척촌체도최가,기중심부정립평균등적원직경위64.95μm,평균형상인자위0.80,이변연정립적평균등적원직경위58.97μm,평균형상인자체도0.83.재차조건하,반고태ZL101합금장료적초생α상형모급척촌호차연경향분포교균균.
The yttrium is selected as the refiner for ZL101 alloy, meanwhile the electromagnetic stirring device, which is controlled by changing the frequency of electric current, is used to stir the ZL101 alloy for a few seconds. Mechanism of using rare earth to refine the semi-solid alloy and effects of different frequencies on microstructure of primary α phase in different areas of the cast ingot as well as the best parameter of the electromagnetic stirring frequency are discussed. The results indicate that the liquid ZL101 alloy that poured at low superheat temperature (620 ℃) is slightly electromagnetic-stirred under the condition of 30 Hz and 15 s for a short time and then holding at 590 ℃ for 5 min, the morphology and grain size of primary α phase reach the optimal state. The average equal-area circle diameter of grain in the core area is 64.95 μm and the average shape factor is 0.80; while the average equal-area circle diameter of grain in the edge area is 58.98 μm and the average shape factor is 0.83. Under this condition, the morphology and grain size of primary α phase in semisolid ZL101 alloy slurry are quite satisfactory but more uniformly distributed along the radial direction.