新技术新工艺
新技術新工藝
신기술신공예
NEW TECHNOLOGY & NEW PROCESS
2013年
11期
44-46
,共3页
庞利军%张继平%慕彩铃%李媛媛
龐利軍%張繼平%慕綵鈴%李媛媛
방리군%장계평%모채령%리원원
正反拉伸复合模%极限拉伸系数%金属材料流动%料厚变薄%裂纹%表面拉伤
正反拉伸複閤模%極限拉伸繫數%金屬材料流動%料厚變薄%裂紋%錶麵拉傷
정반랍신복합모%겁한랍신계수%금속재료류동%료후변박%렬문%표면랍상
pros and cons tension composite modulus%ultimate tensile coefficient%metallic material flow%material thickness thinning%crack%surface strain
通过对偏心手轮正反拉伸的工艺性分析和工艺参数计算,从零件正反复合拉伸时的受力、应力及金属流动状态进行分析,设计并改进了正反拉伸复合模的结构,改进了模具的圆角半径和间隙,采取了针对性的工艺措施,使用了多种拉伸润滑剂进行试验,选用了运行速度平稳的油压机作为生产设备,保证了零件的工艺尺寸要求,消除了料厚变薄、裂纹和零件拉伤等缺陷,为今后偏心正反拉伸件的生产积累了宝贵经验。
通過對偏心手輪正反拉伸的工藝性分析和工藝參數計算,從零件正反複閤拉伸時的受力、應力及金屬流動狀態進行分析,設計併改進瞭正反拉伸複閤模的結構,改進瞭模具的圓角半徑和間隙,採取瞭針對性的工藝措施,使用瞭多種拉伸潤滑劑進行試驗,選用瞭運行速度平穩的油壓機作為生產設備,保證瞭零件的工藝呎吋要求,消除瞭料厚變薄、裂紋和零件拉傷等缺陷,為今後偏心正反拉伸件的生產積纍瞭寶貴經驗。
통과대편심수륜정반랍신적공예성분석화공예삼수계산,종령건정반복합랍신시적수력、응력급금속류동상태진행분석,설계병개진료정반랍신복합모적결구,개진료모구적원각반경화간극,채취료침대성적공예조시,사용료다충랍신윤활제진행시험,선용료운행속도평은적유압궤작위생산설비,보증료령건적공예척촌요구,소제료료후변박、렬문화령건랍상등결함,위금후편심정반랍신건적생산적루료보귀경험。
Based on the craft analysis and parameter calculation of eccentric hand wheel pros and cons tension,investiga-tion of stretching under pros and cons tension and the status of metal flow has been discussed,the designing and improving principle of the composite mold,in which the corner radius and die clearance were updated,related measure and various lu-bricant were applied,further on the oil press featuring with stable performance also got employed.As a result,the products achieved can full meet the dimensional requirement.In addition to that,the defects of changing in thickness,cracking and tension damage have been eliminated.It accumulated valuable experience for future case.