有色金属科学与工程
有色金屬科學與工程
유색금속과학여공정
JIANGXI NONFERROUS METALS
2014年
3期
32-37
,共6页
陈一胜%刘位江%朱志云%张雪辉%李勇
陳一勝%劉位江%硃誌雲%張雪輝%李勇
진일성%류위강%주지운%장설휘%리용
无铅硅黄铜%切削性能%脱锌腐蚀
無鉛硅黃銅%切削性能%脫鋅腐蝕
무연규황동%절삭성능%탈자부식
lead-free silicon brass%cutting properties%dezincification corrosion
通过OM、XRD以及TG/DTA等测试技术,系统研究了(α+β)双相、单一β相以及(β+γ)双相无铅硅黄铜的组织结构、硬度、铣削性能以及脱锌腐蚀等性能.结果表明:(α+β)硅黄铜虽然铣削力较低,但切屑形态欠佳,且平均脱层厚度大,为438.12μm;而(β+γ)相硅黄铜不仅切屑形态最差,硬度最高,达273.7 HB,因而铣削力也最大,增加刀具的磨损,降低刀具寿命;β相硅黄铜虽然铣削力稍高,但切屑形态为细小卷筒状,呈最优切屑形态,且在抗脱锌腐蚀测试中,β相硅黄铜平均脱锌层厚度最小,为262.94μm,所以β相硅黄铜综合性能最佳,(β+γ)硅黄铜不适合做切削黄铜,而(α+β)硅黄铜的切削性能和耐腐蚀性能都有待改进.
通過OM、XRD以及TG/DTA等測試技術,繫統研究瞭(α+β)雙相、單一β相以及(β+γ)雙相無鉛硅黃銅的組織結構、硬度、鐉削性能以及脫鋅腐蝕等性能.結果錶明:(α+β)硅黃銅雖然鐉削力較低,但切屑形態欠佳,且平均脫層厚度大,為438.12μm;而(β+γ)相硅黃銅不僅切屑形態最差,硬度最高,達273.7 HB,因而鐉削力也最大,增加刀具的磨損,降低刀具壽命;β相硅黃銅雖然鐉削力稍高,但切屑形態為細小捲筒狀,呈最優切屑形態,且在抗脫鋅腐蝕測試中,β相硅黃銅平均脫鋅層厚度最小,為262.94μm,所以β相硅黃銅綜閤性能最佳,(β+γ)硅黃銅不適閤做切削黃銅,而(α+β)硅黃銅的切削性能和耐腐蝕性能都有待改進.
통과OM、XRD이급TG/DTA등측시기술,계통연구료(α+β)쌍상、단일β상이급(β+γ)쌍상무연규황동적조직결구、경도、선삭성능이급탈자부식등성능.결과표명:(α+β)규황동수연선삭력교저,단절설형태흠가,차평균탈층후도대,위438.12μm;이(β+γ)상규황동불부절설형태최차,경도최고,체273.7 HB,인이선삭력야최대,증가도구적마손,강저도구수명;β상규황동수연선삭력초고,단절설형태위세소권통상,정최우절설형태,차재항탈자부식측시중,β상규황동평균탈자층후도최소,위262.94μm,소이β상규황동종합성능최가,(β+γ)규황동불괄합주절삭황동,이(α+β)규황동적절삭성능화내부식성능도유대개진.
The test techniques of OM, XRD and TG/DTA are used to study the microstructure, cutting proper-ties and dezincification corrosion resistance systematically of the lead-free silicon brass with different phase composition, namely(α+ β) , β and (β+ γ). Results show the cutting force of silicon brass with the matrix of(α+β) phases is low enough, however, it's chip morphology is dissatisfactory. The average thickness of dezincifica-tion layer is 438.12μm. The silicon brass with the matrix of (β+ γ) phases has the worst chip morphology and the highest Brinell hardness, namely 273.7 HB, which means the highest cutting force, increasing tool wear and reducing the tool life. The silicon brass with just single phase β has higher cutting force, but the smaller roll chips, with the best chip morphology, meanwhile it performs the minimum average dezincification layer, specifically 262.94 μm, during the dezincification corrosion resistance test. Therefore, the silicon brass with just single phase β has the best comprehensive properties, brass with the matrix of (β+ γ) phases is not suit-able for cutting brass, while the cutting performance and corrosion resistance of the brass with (α+β) phase are yet to be improved.