陕西理工学院学报(自然科学版)
陝西理工學院學報(自然科學版)
협서리공학원학보(자연과학판)
JOURNAL OF SHAANXI UNIVERSITY OF TECHNOLOGY (NATURAL SCIENCE EDITION)
2014年
3期
24-28
,共5页
工装弹簧%刚度%疲劳寿命%频率%有限元分析
工裝彈簧%剛度%疲勞壽命%頻率%有限元分析
공장탄황%강도%피로수명%빈솔%유한원분석
tooling spring%rigidity%fatigue life%frequency%finite element analysis
电阻式应变计在封装成型过程中,通常利用圆柱螺旋压缩弹簧工装对其进行加压。由于工装弹簧在制造过程中存在线性比不准确,在使用过程中易产生疲劳破坏,以及微小的冲击振动等问题,因而直接影响电阻应变计的最终质量。基于Solidworks软件环境,对工装弹簧进行参数化建模,并利用Solidworks Simulation 对其刚度、疲劳以及频率进行分析,计算出工装弹簧的刚度、疲劳寿命及频率。结果表明,工装弹簧的刚度仿真分析值与理论值误差约为4.17%,在工程误差范围内,工装弹簧的最大疲劳寿命约9000次,工装弹簧最小频率约100.3 Hz。仿真数据为弹簧工装的安全使用和检测维修提供了可靠依据。
電阻式應變計在封裝成型過程中,通常利用圓柱螺鏇壓縮彈簧工裝對其進行加壓。由于工裝彈簧在製造過程中存在線性比不準確,在使用過程中易產生疲勞破壞,以及微小的遲擊振動等問題,因而直接影響電阻應變計的最終質量。基于Solidworks軟件環境,對工裝彈簧進行參數化建模,併利用Solidworks Simulation 對其剛度、疲勞以及頻率進行分析,計算齣工裝彈簧的剛度、疲勞壽命及頻率。結果錶明,工裝彈簧的剛度倣真分析值與理論值誤差約為4.17%,在工程誤差範圍內,工裝彈簧的最大疲勞壽命約9000次,工裝彈簧最小頻率約100.3 Hz。倣真數據為彈簧工裝的安全使用和檢測維脩提供瞭可靠依據。
전조식응변계재봉장성형과정중,통상이용원주라선압축탄황공장대기진행가압。유우공장탄황재제조과정중존재선성비불준학,재사용과정중역산생피로파배,이급미소적충격진동등문제,인이직접영향전조응변계적최종질량。기우Solidworks연건배경,대공장탄황진행삼수화건모,병이용Solidworks Simulation 대기강도、피로이급빈솔진행분석,계산출공장탄황적강도、피로수명급빈솔。결과표명,공장탄황적강도방진분석치여이론치오차약위4.17%,재공정오차범위내,공장탄황적최대피로수명약9000차,공장탄황최소빈솔약100.3 Hz。방진수거위탄황공장적안전사용화검측유수제공료가고의거。
Cylindrical helical compression spring fixture is usually used to put pressure on the electric resistance strain gages during the process of their encapsulation molding .The tooling spring has some problems such as inaccuracy of linear ratio in the manufacturing process , easily emerging fatigue failure and small im-paction and vibration during use , which has direct effects on the final quality of the electric resistance strain gages.For these problems , the parametric modeling of tooling spring is established by making use of Solid -works software , and the finite analysis of its rigidity , fatigue and frequency are completed by Solidworks Simu-lation, which calculates the stiffness , fatigue life and frequency of the tooling spring .Analysis results show that the error of simulation result and theoretic result of spring rigidity is about 4 .17%, within the engineering permissible range, the maximum fatigue life is about 9 000 times, the minimum frequency is about 100.3 Hz. The simulation data provide a reliable basis for safe use and maintenance of the spring fixture .