化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2014年
6期
1380-1386
,共7页
孙旭辉%郑文平%庹万权%于海辉%王冬
孫旭輝%鄭文平%庹萬權%于海輝%王鼕
손욱휘%정문평%탁만권%우해휘%왕동
电化学合成法%高铁酸盐%电解槽%阳极材料%工艺参数
電化學閤成法%高鐵痠鹽%電解槽%暘極材料%工藝參數
전화학합성법%고철산염%전해조%양겁재료%공예삼수
electrosynthesis%ferrate%electrolyzer%anode material%process parameters
高铁酸盐是公认的“绿色”化学试剂,但制备成本过高大大限制了它的应用。电解法制备高铁酸盐以其工艺简单,原料消耗少而成为最可能商业化生产的方法。本文从电解槽结构、阳极材料组成、电解液的组成和浓度、电流密度、电解时间等各个方面阐述了影响电流效率和高铁酸盐产品浓度的因素。阳极室体积减小、电流密度和电解时间适当增加,可使Na2FeO4产品的浓度加大。阳极材料比表面积大,含有碳、硅的铸铁比纯铁活性高。新发展起来的惰性阳极法值得深入研究。电解液组分为氢氧化钠,浓度约为14mol/L时电流效率较高,电解液中添加适当的氧化剂或腐蚀性离子有助于减少阳极钝化和稳定高铁酸根离子。交直流叠加的加电方式有利于缓解阳极钝化现象。文章指出,未来需要设计新型合理的电解槽结构和研发新的生产工艺,降低电耗和电解液浓度,提高电流效率,最终达到长时间连续生产高浓度高铁酸盐的目的。
高鐵痠鹽是公認的“綠色”化學試劑,但製備成本過高大大限製瞭它的應用。電解法製備高鐵痠鹽以其工藝簡單,原料消耗少而成為最可能商業化生產的方法。本文從電解槽結構、暘極材料組成、電解液的組成和濃度、電流密度、電解時間等各箇方麵闡述瞭影響電流效率和高鐵痠鹽產品濃度的因素。暘極室體積減小、電流密度和電解時間適噹增加,可使Na2FeO4產品的濃度加大。暘極材料比錶麵積大,含有碳、硅的鑄鐵比純鐵活性高。新髮展起來的惰性暘極法值得深入研究。電解液組分為氫氧化鈉,濃度約為14mol/L時電流效率較高,電解液中添加適噹的氧化劑或腐蝕性離子有助于減少暘極鈍化和穩定高鐵痠根離子。交直流疊加的加電方式有利于緩解暘極鈍化現象。文章指齣,未來需要設計新型閤理的電解槽結構和研髮新的生產工藝,降低電耗和電解液濃度,提高電流效率,最終達到長時間連續生產高濃度高鐵痠鹽的目的。
고철산염시공인적“록색”화학시제,단제비성본과고대대한제료타적응용。전해법제비고철산염이기공예간단,원료소모소이성위최가능상업화생산적방법。본문종전해조결구、양겁재료조성、전해액적조성화농도、전류밀도、전해시간등각개방면천술료영향전류효솔화고철산염산품농도적인소。양겁실체적감소、전류밀도화전해시간괄당증가,가사Na2FeO4산품적농도가대。양겁재료비표면적대,함유탄、규적주철비순철활성고。신발전기래적타성양겁법치득심입연구。전해액조분위경양화납,농도약위14mol/L시전류효솔교고,전해액중첨가괄당적양화제혹부식성리자유조우감소양겁둔화화은정고철산근리자。교직류첩가적가전방식유리우완해양겁둔화현상。문장지출,미래수요설계신형합리적전해조결구화연발신적생산공예,강저전모화전해액농도,제고전류효솔,최종체도장시간련속생산고농도고철산염적목적。
Ferrate is a recognized “green” chemical reagent,but high cost of potassium ferrate preparation greatly restricted its applications. Electrosynthesis method could become commercial technology of potassium ferrate preparation for its simple process and low consumption of raw materials. This paper reviewed the influencing factors of current efficiency and ferrate concentration from the view of electrolyzer structure,anode material composition,the component and concentration of electrolyte,current density,and the time of electrolysis. Small volume of anode chamber, appropriate increase of current density and electrolysis time can produce high concentration of ferrate. Anode materials containing carbon and silicon,and large surface area,such as cast iron,have higher activity than pure iron. Inert electrode developed in research may be worth of further investigation. Using sodium hydroxide as electrolyte at the concentration of 14mol/L,higher current efficiency can be obtained. Adding certain types of oxidants and corrosive ions in the electrolyte could help to alleviate the passivation and stable the ferrate. Employing alternating-current superimposed on direct-current can ease passivation of anode. Future research should focus on new electrolyzer structure and new process to reduce power consumption and electrolyte concentration,to achieve the final goal of continuous high concentration of potassium ferrate.