上海理工大学学报
上海理工大學學報
상해리공대학학보
2014年
4期
370-374
,共5页
李正治%闫强%刘钢%唐翠萍
李正治%閆彊%劉鋼%唐翠萍
리정치%염강%류강%당취평
Deform-3D软件%仿真%40Cr钢%轴向力%扭矩
Deform-3D軟件%倣真%40Cr鋼%軸嚮力%扭矩
Deform-3D연건%방진%40Cr강%축향력%뉴구
Deform-3D software%simulation%40Cr steel%drilling force%torque
通过单因素试验,研究了在40Cr钢的钻削加工过程中,不同切削参数对钻削力和扭矩的影响。通过大型金属塑性成形有限元软件Deform-3D对钻削过程进行仿真研究,并将仿真结果和实验结果作了对比。结果表明,在进给量不变的情况下,随着切削速度的增加,钻头所受轴向力和扭矩先变大后减小;在相同的切削速度条件下,随着进给量的不断增大,轴向力和扭矩几乎线性增大;钻削力和扭矩的仿真结果比实验结果略小,说明仿真结果具备比较高的可靠性,可以对实验结果起到近似的预测作用。
通過單因素試驗,研究瞭在40Cr鋼的鑽削加工過程中,不同切削參數對鑽削力和扭矩的影響。通過大型金屬塑性成形有限元軟件Deform-3D對鑽削過程進行倣真研究,併將倣真結果和實驗結果作瞭對比。結果錶明,在進給量不變的情況下,隨著切削速度的增加,鑽頭所受軸嚮力和扭矩先變大後減小;在相同的切削速度條件下,隨著進給量的不斷增大,軸嚮力和扭矩幾乎線性增大;鑽削力和扭矩的倣真結果比實驗結果略小,說明倣真結果具備比較高的可靠性,可以對實驗結果起到近似的預測作用。
통과단인소시험,연구료재40Cr강적찬삭가공과정중,불동절삭삼수대찬삭력화뉴구적영향。통과대형금속소성성형유한원연건Deform-3D대찬삭과정진행방진연구,병장방진결과화실험결과작료대비。결과표명,재진급량불변적정황하,수착절삭속도적증가,찬두소수축향력화뉴구선변대후감소;재상동적절삭속도조건하,수착진급량적불단증대,축향력화뉴구궤호선성증대;찬삭력화뉴구적방진결과비실험결과략소,설명방진결과구비비교고적가고성,가이대실험결과기도근사적예측작용。
The effects of different cutting parameters on the drilling force and torque on 40Cr steel samples were studied through single factor experiments for drilling processes.The drilling process with large plastic incremental deformation was simulated by using the software of Deform-3D,and its results were compared with the experimental results.The conclusions indicate:with the increase of cutting speed,the drilling force and torque mount up first but drop down afterward;when the feed becomes bigger,the drilling force and torque increase monotonously and the emulation data acquired from simulation are slightly smaller than the experimental ones,so by numerical simulation the drilling force can be predicted approximately.