橡胶科技
橡膠科技
상효과기
Rubber Science and Technology
2014年
9期
33-38
,共6页
徐云慧%李晓光%韦邦风%杨慧%陈忠生%吴金梅
徐雲慧%李曉光%韋邦風%楊慧%陳忠生%吳金梅
서운혜%리효광%위방풍%양혜%진충생%오금매
工程机械轮胎%施工设计%成型机头%胎体%缓冲层%胎面%加工工艺
工程機械輪胎%施工設計%成型機頭%胎體%緩遲層%胎麵%加工工藝
공정궤계륜태%시공설계%성형궤두%태체%완충층%태면%가공공예
OTR tire%construction design%building drum%carcass%breaker%tread%processing technology
介绍17.5-2514PR TT L-3工程机械轮胎的施工设计。成型机头施设计:半芯轮式结构,机头直径800 mm,机头宽度892 mm。胎体施工设计:帘布层采用8层1840dtex/2锦纶6帘布,缓冲层采用4层930dtex/2锦纶66帘布和1层缓冲胶片,帘布裁断角度均为(30±0.5)°。胎面施工设计:胎面采用四方五块结构,缓冲胶片热贴在胎面下部;胎圈施工设计:胎圈采用3-3-2结构,钢丝圈排列方式为9×9×2。加工工艺设计:胎体帘布和缓冲层帘布分别采用卧式和立式裁断机裁断,胎面采用分层挤出、机外复合工艺制备,胎坯采用套筒法在PU成型机上成型,轮胎采用自动定型单模硫化机硫化。成品轮胎外观合格率高,试验性能和使用性能好。
介紹17.5-2514PR TT L-3工程機械輪胎的施工設計。成型機頭施設計:半芯輪式結構,機頭直徑800 mm,機頭寬度892 mm。胎體施工設計:簾佈層採用8層1840dtex/2錦綸6簾佈,緩遲層採用4層930dtex/2錦綸66簾佈和1層緩遲膠片,簾佈裁斷角度均為(30±0.5)°。胎麵施工設計:胎麵採用四方五塊結構,緩遲膠片熱貼在胎麵下部;胎圈施工設計:胎圈採用3-3-2結構,鋼絲圈排列方式為9×9×2。加工工藝設計:胎體簾佈和緩遲層簾佈分彆採用臥式和立式裁斷機裁斷,胎麵採用分層擠齣、機外複閤工藝製備,胎坯採用套筒法在PU成型機上成型,輪胎採用自動定型單模硫化機硫化。成品輪胎外觀閤格率高,試驗性能和使用性能好。
개소17.5-2514PR TT L-3공정궤계륜태적시공설계。성형궤두시설계:반심륜식결구,궤두직경800 mm,궤두관도892 mm。태체시공설계:렴포층채용8층1840dtex/2금륜6렴포,완충층채용4층930dtex/2금륜66렴포화1층완충효편,렴포재단각도균위(30±0.5)°。태면시공설계:태면채용사방오괴결구,완충효편열첩재태면하부;태권시공설계:태권채용3-3-2결구,강사권배렬방식위9×9×2。가공공예설계:태체렴포화완충층렴포분별채용와식화입식재단궤재단,태면채용분층제출、궤외복합공예제비,태배채용투통법재PU성형궤상성형,륜태채용자동정형단모류화궤류화。성품륜태외관합격솔고,시험성능화사용성능호。
The construction design of 17.5-25 14PR TT L-3 OTR tire is presented in this paper. The tire building drum is half-core type and had a wheel structure with a die having diameter of 800 mm and width of 892 mm. 8 layers of 1840dtex/2 Nylon 6 cord are used in the carcass ply, and 4 layers of 930dtex/2 Nylon 66 cord and 1 layer of breaker rubber are applied in the breaker ply. All the cord fabrics are cut at the angle of(30± 0.5)°. Four formulations and ifve piece structure are adopted for tire tread and the breaker rubber layer is hotly coated under the tread. The tire bead has 3-3-2 type structure and the bead wires are arranged in order of 9×9×2. During the tire production, the cord fabrics for carcass ply and breaker ply are cut by using horizontal and vertical cutting machine, respectively. The tread is co-extruded. The tire is built on the PU type building machine by using sleeve method and then cured on automatic curing machine. The process yield is high, and the test results of tire performance in both experimental test and actual service are good.