华南理工大学学报(自然科学版)
華南理工大學學報(自然科學版)
화남리공대학학보(자연과학판)
JOURNAL OF SOUTH CHINA UNIVERSITY OF TECHNOLOGY(NATURAL SCIENCE EDITION)
2014年
3期
90-97
,共8页
何国林%丁康%李林生%邓仁刚
何國林%丁康%李林生%鄧仁剛
하국림%정강%리림생%산인강
双弹性支撑%轴不对中%风电齿轮箱%故障诊断
雙彈性支撐%軸不對中%風電齒輪箱%故障診斷
쌍탄성지탱%축불대중%풍전치륜상%고장진단
double-elastic support%axial misalignment%wind turbine gearbox%fault diagnosis
风机的齿轮箱和发电机分别通过钢板弹簧和弹性橡胶与具有一定刚度的底座相连,具有“双弹性支撑”的结构特点。该特点导致风机运行时固有地存在齿轮箱输出轴和发电机轴之间的轴不对中,使得齿轮箱振动信号出现严重的高阶啮合频率和平稳调制现象。文中通过对1000多组现场测试数据的详细分析,得出齿轮箱、主轴承、发电机轴承和辅助设备的振动特性,验证了“双弹性支撑”对齿轮箱频率特性的影响;鉴于风机自身的结构特点和测试分析结果,分析了传动系统故障诊断的难点和可能的解决途径。
風機的齒輪箱和髮電機分彆通過鋼闆彈簧和彈性橡膠與具有一定剛度的底座相連,具有“雙彈性支撐”的結構特點。該特點導緻風機運行時固有地存在齒輪箱輸齣軸和髮電機軸之間的軸不對中,使得齒輪箱振動信號齣現嚴重的高階齧閤頻率和平穩調製現象。文中通過對1000多組現場測試數據的詳細分析,得齣齒輪箱、主軸承、髮電機軸承和輔助設備的振動特性,驗證瞭“雙彈性支撐”對齒輪箱頻率特性的影響;鑒于風機自身的結構特點和測試分析結果,分析瞭傳動繫統故障診斷的難點和可能的解決途徑。
풍궤적치륜상화발전궤분별통과강판탄황화탄성상효여구유일정강도적저좌상련,구유“쌍탄성지탱”적결구특점。해특점도치풍궤운행시고유지존재치륜상수출축화발전궤축지간적축불대중,사득치륜상진동신호출현엄중적고계교합빈솔화평은조제현상。문중통과대1000다조현장측시수거적상세분석,득출치륜상、주축승、발전궤축승화보조설비적진동특성,험증료“쌍탄성지탱”대치륜상빈솔특성적영향;감우풍궤자신적결구특점화측시분석결과,분석료전동계통고장진단적난점화가능적해결도경。
In wind turbine,there exists a so-called double-elastic support,i. e. ,the gearbox and the generator are respectively linked to the base with certain stiffness by leaf springs and elastic rubbers. Due to this special charac-teristic,there exists a natural axial misalignment between the output shaft of gearbox and the shaft of generator, which makes vibration signals of normal gearbox blend with serious high-order gear mesh frequency and smooth modulation. In this paper,based on the detailed analysis of more than 1000 sets of field data,the vibration charac-teristics of gearbox,the main bearing,the generator bearing and the supporting equipment in wind turbine are dis-covered,and the influences of double-elastic support on the frequency characteristic of gearbox is verified. Moreo-ver,according to the structural characteristics of wind turbine and the analysis results of test data,the difficulties of fault diagnosis in the transmission system of wind turbine and some possible solutions are analyzed.