表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2014年
3期
105-110
,共6页
贾庆功%张万军%彭常户%方向明
賈慶功%張萬軍%彭常戶%方嚮明
가경공%장만군%팽상호%방향명
超导材料%负压蒸发%酸洗%废酸%再生
超導材料%負壓蒸髮%痠洗%廢痠%再生
초도재료%부압증발%산세%폐산%재생
superconducting material%negative pressure evaporation%pickling%waste acid%regeneration
目的:研究超导材料清洗过程中产生的废酸的处理和回收技术,实现废酸提纯回用,达到废酸液零排放的目标。方法向废酸液中配入工业浓硫酸,以提供适量浓度的环境,然后在25 kPa真空环境下进行蒸发,酸蒸气通过换热器冷凝再生,浓缩后获得的金属硫酸盐溶液进行常温下冷却结晶回收。按照配酸、蒸发、冷凝、结晶等工艺要求,设计、制作废酸再生回用的耐腐蚀过程设备,调试组成废酸再生系统,验证并优化工艺细节。结果研制的负压蒸发再生系统日处理废酸量达到9~15 t,再生酸经浓度调整后直接回用,从浓缩液中得到的硫酸盐结晶物可作为其它化工原料。结论成功实现了清洗超导材料用硝酸和氢氟酸的再生,整个环节没有污染物排放,同时设备具备造价低、运行稳定可靠、维护量小等优点。
目的:研究超導材料清洗過程中產生的廢痠的處理和迴收技術,實現廢痠提純迴用,達到廢痠液零排放的目標。方法嚮廢痠液中配入工業濃硫痠,以提供適量濃度的環境,然後在25 kPa真空環境下進行蒸髮,痠蒸氣通過換熱器冷凝再生,濃縮後穫得的金屬硫痠鹽溶液進行常溫下冷卻結晶迴收。按照配痠、蒸髮、冷凝、結晶等工藝要求,設計、製作廢痠再生迴用的耐腐蝕過程設備,調試組成廢痠再生繫統,驗證併優化工藝細節。結果研製的負壓蒸髮再生繫統日處理廢痠量達到9~15 t,再生痠經濃度調整後直接迴用,從濃縮液中得到的硫痠鹽結晶物可作為其它化工原料。結論成功實現瞭清洗超導材料用硝痠和氫氟痠的再生,整箇環節沒有汙染物排放,同時設備具備造價低、運行穩定可靠、維護量小等優點。
목적:연구초도재료청세과정중산생적폐산적처리화회수기술,실현폐산제순회용,체도폐산액령배방적목표。방법향폐산액중배입공업농류산,이제공괄량농도적배경,연후재25 kPa진공배경하진행증발,산증기통과환열기냉응재생,농축후획득적금속류산염용액진행상온하냉각결정회수。안조배산、증발、냉응、결정등공예요구,설계、제작폐산재생회용적내부식과정설비,조시조성폐산재생계통,험증병우화공예세절。결과연제적부압증발재생계통일처리폐산량체도9~15 t,재생산경농도조정후직접회용,종농축액중득도적류산염결정물가작위기타화공원료。결론성공실현료청세초도재료용초산화경불산적재생,정개배절몰유오염물배방,동시설비구비조개저、운행은정가고、유호량소등우점。
Objective To study the treatment and recycle technology of waste acid generated during the cleaning process of su-perconducting material, in order to realize the purification and reuse of waste acid, reaching the goal of zero release of waste acid. Methods Concentrated sulfuric acid was mixed with the waste acid liquid to provide the suitable concentration, then the mixture was evaporated in a vacuum environment under 25 kPa, where the acid evaporator was condensed and regenerated,and metal crys-tals were obtained from the enriched melt sulfate solution after cooling at room temperature. A whole set of corrosion resistant e-quipment were designed and developed according to the requirements of mixing acid, evaporation, condensation and crystallization. The process details were validated and optimized with commissioning. Results Totally 9~15 tons of waste acid was treated daily with the system. The regenerated acid could be reused after concentration adjustment, and the sulfate crystals from the concentrated liquid could be used raw materials for other chemicals. Conclusion Nitric acid and hydrofluoric acid for cleaning of superconduct-ing material were successfully regenerated and reused. No pollutant was discharged in the whole process. Meanwhile, the equip-ment had a number of advantages, such as stability, reliability, low cost and low maintenance.