表面技术
錶麵技術
표면기술
SURFACE TECHNOLOGY
2014年
3期
80-84
,共5页
葛圣松%张绘新%王俊祥%李孟龙
葛聖鬆%張繪新%王俊祥%李孟龍
갈골송%장회신%왕준상%리맹룡
铝材%硅烷复合物%表面处理%水解促进剂%交联剂
鋁材%硅烷複閤物%錶麵處理%水解促進劑%交聯劑
려재%규완복합물%표면처리%수해촉진제%교련제
aluminum%silane compound%surface treatment%hydrolytic agent%cross-linker
目的:研制一种新型硅烷复合物,以替代传统的铬酸盐钝化液对铝材进行表面处理。方法将KH-560和A-151两种偶联剂进行复合,并添加合成的水性聚酯水解促进剂和带有活性基团的交联剂R,考察偶联剂配比、水解促进剂和交联剂R的用量对处理液稳定性及硅烷膜耐腐蚀性的影响。结果当KH-560与A-151的质量比为4:1,水解促进剂的质量分数为0.4%~0.6%时,处理液的储存时间超过90天,硅烷膜也具有良好的耐腐蚀性能。对于储存后性能下降的处理液,添加4%(占处理液质量的百分比)的交联剂R后,即能在硅羟基之间形成明显的交联作用,有效增强硅烷膜的防护性能。结论该硅烷复合物的综合性能达到了工业化应用要求,可解决铬酸盐钝化液对环境的污染问题,具有良好的社会效益。
目的:研製一種新型硅烷複閤物,以替代傳統的鉻痠鹽鈍化液對鋁材進行錶麵處理。方法將KH-560和A-151兩種偶聯劑進行複閤,併添加閤成的水性聚酯水解促進劑和帶有活性基糰的交聯劑R,攷察偶聯劑配比、水解促進劑和交聯劑R的用量對處理液穩定性及硅烷膜耐腐蝕性的影響。結果噹KH-560與A-151的質量比為4:1,水解促進劑的質量分數為0.4%~0.6%時,處理液的儲存時間超過90天,硅烷膜也具有良好的耐腐蝕性能。對于儲存後性能下降的處理液,添加4%(佔處理液質量的百分比)的交聯劑R後,即能在硅羥基之間形成明顯的交聯作用,有效增彊硅烷膜的防護性能。結論該硅烷複閤物的綜閤性能達到瞭工業化應用要求,可解決鉻痠鹽鈍化液對環境的汙染問題,具有良好的社會效益。
목적:연제일충신형규완복합물,이체대전통적락산염둔화액대려재진행표면처리。방법장KH-560화A-151량충우련제진행복합,병첨가합성적수성취지수해촉진제화대유활성기단적교련제R,고찰우련제배비、수해촉진제화교련제R적용량대처리액은정성급규완막내부식성적영향。결과당KH-560여A-151적질량비위4:1,수해촉진제적질량분수위0.4%~0.6%시,처리액적저존시간초과90천,규완막야구유량호적내부식성능。대우저존후성능하강적처리액,첨가4%(점처리액질량적백분비)적교련제R후,즉능재규간기지간형성명현적교련작용,유효증강규완막적방호성능。결론해규완복합물적종합성능체도료공업화응용요구,가해결락산염둔화액대배경적오염문제,구유량호적사회효익。
Objective To develop a new silane compound which can replace the traditional chromate passivation solution in alu-minum surface treatment. Methods KH-560 and A-151 were compounded, and self-made waterborne polyester was added as hy-drolysis agent together with a crosslinking agent R carrying active groups. The effects of silane agent ratio, dosage of hydrolysis a-gent and crosslinking agent R on the stability of silane treatment agent and corrosion resistance of silane film were investigated. Results When the ratio of KH-560 and A-151 was 4:1, and the amount of hydrolysis agent was in the range of 0. 4% ~0. 6%, the storage time of treatment agent lasted more than 90 days, and the silane film had good corrosion resistance. For silane treatment a-gent with performance significantly decreased after long-time storage, demonstrable cross effect in silicon hydroxyl was formed through adding 4% crosslinking agent R, which could effectively enhance the protective properties of silane films. Conclusion The comprehensive properties of silane compound could meet the demands of industrial application, and the problems of environmental pollution by chromate passivation solution could be solved by the use of this new compound, which has good social benefits.