化工进展
化工進展
화공진전
CHEMICAL INDUSTRY AND ENGINEERING PROGRESS
2013年
8期
1979-1984,1993
,共7页
张龙%方向晨%赵亚新%宁爱民
張龍%方嚮晨%趙亞新%寧愛民
장룡%방향신%조아신%저애민
减压蒸馏%模拟%分析%水力学核算
減壓蒸餾%模擬%分析%水力學覈算
감압증류%모의%분석%수역학핵산
vacuum distillation%simulation%analysis%hydraulics calculation
塔河石化减压蒸馏装置为 A 级沥青产品生产提供满足其指标要求的减压渣油原料。当前生产存在的主要问题是:减压渣油闪点指标偏低且波动较大;蜡油馏分中沥青质和重金属含量较高,影响了 A 级沥青产品的正常生产。为此,调研收集塔河石化常减压蒸馏装置的生产数据,通过建立其工艺计算模型,进行模拟计算数据与装置标定数据、液相产品分离精度的对比,分析影响减压渣油作为沥青产品原料闪点不合格等问题;并利用SULPAK3.0工具分段对减压塔进行水力学计算,分析影响减压蒸馏分离精度的塔结构问题,提出了改进措施和方案,为减压深拔操作生产A级沥青产品提供依据。
塔河石化減壓蒸餾裝置為 A 級瀝青產品生產提供滿足其指標要求的減壓渣油原料。噹前生產存在的主要問題是:減壓渣油閃點指標偏低且波動較大;蠟油餾分中瀝青質和重金屬含量較高,影響瞭 A 級瀝青產品的正常生產。為此,調研收集塔河石化常減壓蒸餾裝置的生產數據,通過建立其工藝計算模型,進行模擬計算數據與裝置標定數據、液相產品分離精度的對比,分析影響減壓渣油作為瀝青產品原料閃點不閤格等問題;併利用SULPAK3.0工具分段對減壓塔進行水力學計算,分析影響減壓蒸餾分離精度的塔結構問題,提齣瞭改進措施和方案,為減壓深拔操作生產A級瀝青產品提供依據。
탑하석화감압증류장치위 A 급력청산품생산제공만족기지표요구적감압사유원료。당전생산존재적주요문제시:감압사유섬점지표편저차파동교대;사유류분중력청질화중금속함량교고,영향료 A 급력청산품적정상생산。위차,조연수집탑하석화상감압증류장치적생산수거,통과건립기공예계산모형,진행모의계산수거여장치표정수거、액상산품분리정도적대비,분석영향감압사유작위력청산품원료섬점불합격등문제;병이용SULPAK3.0공구분단대감압탑진행수역학계산,분석영향감압증류분리정도적탑결구문제,제출료개진조시화방안,위감압심발조작생산A급력청산품제공의거。
The vacuum residue oil produced in the vacuum distillation unit of Tahe Petrochemical meets the asphalt index requirements for the production of Grade A asphalt. The main problems in current process include low and fluctuating flash point of the vacuum residue , and excessive asphantene and heavy metal contents in gas oil fraction,affecting normal production of Grade A grade asphalt. The operating data in production of atmospheric and vacuum distillation of Tahe Petrochemical were collected and investigated. The comparison of process data and product separation accuracy between simulation and calibration was carried out by establishing a process simulation model. The flash point of vacuum residue was analyzed to solve the problem of residue being unqualified asphalt feed. Moreover,hydraulics calculation of the vacuum tower was performed by using of SULPAK3.0. The structural influences on the separation accuracy of vacuum distillation were analyzed. Prospective strategies of operation optimization in the production of Grade A asphalt were proposed.